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BMW 3 Series 325xi 2006-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 325xi Model Generation: E90/E91/E92/E93 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Engine Code: N52B25 👋...
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Type: Car
Vendor:
Sku: 462496
BMW 3 Series 325xi 2006-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
325xi
Model Generation:
E90/E91/E92/E93
Codes
Chassis Code:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
Engine Code:
N52B25
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics
Competitive Analysis
Key Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Infiniti G35x
Key Features
Vehicle Highlights:
Renowned BMW driving dynamics, xDrive all-wheel-drive system, refined interior, potent inline-six engine
Manual Value Proposition:
Enables owners and technicians to perform comprehensive maintenance, diagnostics, and repairs, reducing reliance on dealership service, preserving vehicle value and performance.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010
Body Styles Covered:
Sedan (E90), Wagon/Touring (E91)
Trim Levels Covered:
325xi (AWD)
Page Count
Estimated Pages:
Thousands (Comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Engine management, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Transmission (Manual & Automatic), Drivetrain (including xDrive AWD system)
Chassis:
Suspension (front & rear), Steering system, Brake system (including ABS, DSC), Wheels & Tires, Driveline components (axles, differentials)
Electrical:
Battery, Starting & Charging system, Lighting (interior & exterior), Instrumentation & Warning indicators, Body Control Module (BCM), Comfort access systems, Powertrain Control Module (PCM), Chassis Control Module (CCM), Infotainment systems, SRS (Airbag) system, HVAC controls, Wiper & Washer systems
Body:
Body panels, Doors, Hood, Trunk/Tailgate, Bumpers, Glass & Seals, Interior trim, Seats, Roof systems (sunroof, convertible top)
Procedures Included
Maintenance:
Scheduled maintenance (oil change, filters, spark plugs, brake fluid), Inspections, Lubrication, Adjustments
Repair And Overhaul:
Engine overhaul (rebuild), Transmission repair, Suspension component replacement, Brake system repairs, Electrical component diagnosis and replacement, Body component repair and alignment
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), Symptom-based troubleshooting, Electrical circuit diagrams, Component testing, Flow charts
Technical Data And Specifications:
Torque specifications, Lubricant types and capacities, Fluid specifications, Electrical specifications, Component dimensions and tolerances, Alignment specifications
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics)
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, searchable text, indexed chapters
Printable:
Yes, all pages are printable
Print Quality
Print Recommendation:
Optimized for digital viewing and printing of specific sections
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Displacement:
2.5 Liters (2497 cc)
Bore X Stroke:
82.0 mm x 78.5 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
215 hp @ 6500 rpm
Torque:
185 lb-ft @ 2750 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded (91 Octane Recommended)
Ignition System:
Distributorless Electronic Ignition (Coil-on-Plug)
Engine Management
ECU Type:
Bosch Motronic (Specific variant may apply, e.g., ME9.2)
Valvetrain:
Double Overhead Camshafts (DOHC), 4 Valves per Cylinder, VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Type:
6-Speed Manual (GS6-37DZ for RWD, GS6X37DZ for AWD)
Optional
Type:
6-Speed Automatic (GA6HP-19Z)
Features
Drivetrain:
xDrive All-Wheel Drive (Permanent, electronically controlled torque split)
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF 6 (Dexron VI equivalent)
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Differential Fluid Front:
BMW Hypoid Gear Oil G2 (SAE 80W-90)
Differential Fluid Rear:
BMW Hypoid Gear Oil G2 (SAE 75W-90)
📐 Dimensions
Exterior
Length:
Sedan (E90): 180.6 in (4587 mm)
Width:
Sedan (E90): 70.2 in (1783 mm)
Height:
Sedan (E90): 57.5 in (1461 mm)
Wheelbase:
Sedan (E90): 108.7 in (2760 mm)
Interior
Front Headroom:
Approx. 38.5 in (978 mm)
Rear Legroom:
Approx. 35.1 in (892 mm)
Cargo
Trunk Volume:
Sedan (E90): Approx. 15.0 cu ft (425 L)
Weights
Curb Weight:
Approx. 3615 - 3790 lbs (1640 - 1720 kg) depending on body style and options
Gvw:
Consult manual for specific GVWR
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars
IIHS Frontal Offset:
Good
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Traction Control System (TCS)
Brakes:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Frontal airbags, Side-impact airbags, Curtain airbags (front & rear where applicable)
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Idrive Availability:
Available on most models, with various iterations (e.g., M-ASK, CCC)
Audio Options:
Standard BMW Professional Radio, optional Harman Kardon audio system.
Driver Assistance
Parking Assistance:
Optional Rear Park Distance Control (PDC)
Lighting:
Optional Xenon Adaptive Headlights
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface
Auxiliary Input:
Standard auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Oil Service Interval (Condition Based Service - CBS) typically 10,000-15,000 miles or 12-24 months.
Engine Air Filter:
Inspect every 30,000 miles, replace as needed or per CBS.
Cabin Air Filter:
Replace every 15,000-30,000 miles or annually.
Spark Plugs:
Replace at 60,000-100,000 miles (depending on type, e.g., long-life iridium)
Brake Fluid:
Flush and replace every 2 years.
Coolant:
BMW Blue Antifreeze/Coolant. Inspect regularly, replace at 60,000-100,000 miles or per CBS.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) compliant synthetic oil, typically 0W-30 or 5W-30.
Engine Oil Capacity:
Approx. 6.5 liters (6.9 US quarts)
Known Issues
Common Problems:
CCV (Crankcase Ventilation) system failure (oil leaks, rough idle), Water pump failure (electric pumps), Ignition coil failure, Oil pan gasket leaks, Valve cover gasket leaks, HVAC blower motor resistor failure, Power steering fluid leaks, ABS/DSC sensor issues, Suspension bushings wear.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine
Model Evolution
E90 Generation Introduction:
Launched in 2005 for the 2006 model year, replacing the E46 generation.
Product Cycle Updates:
Minor cosmetic and feature updates occurred throughout its lifecycle, leading to the LCI (Life Cycle Impulse) facelift.
Production
Manufacturing Locations:
Primarily Germany (e.g., Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Ward 2006 10 Best Engines:
The N52 engine (used in 325xi) was recognized by Ward's AutoWorld's 10 Best Engines in 2006 for its smooth power delivery and efficiency.
Ratings
Consumer Reports Reliability:
Varied throughout the model run; early years generally rated average to below average, with improvements in later years. Specific reliability data can be found in consumer reports archives.
Certifications
Emissions Standards:
Meets EPA and California LEV-II standards, depending on the specific market.
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