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2006-2010 Yamaha 650 V Star Classic Silverado Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: V Star 650 Classic Model Variant: Silverado Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: XVS650A (Classic), XVS650AK (Silverado) 👋...
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Type: Motorcycle
Vendor:
Sku: 497597
2006-2010 Yamaha 650 V Star Classic Silverado Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
V Star 650 Classic
Model Variant:
Silverado
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
XVS650A (Classic), XVS650AK (Silverado)
👋 Introduction
Market Position
Vehicle Class:
Cruiser Motorcycle
Target Audience:
Riders seeking classic styling with modern reliability, suitable for cruising and touring.
Competitive Analysis
Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Boulevard series.
Key Features
Styling:
Retro cruiser aesthetic with ample chrome accents, especially on the Silverado trim.
Engine Layout:
V-twin, air-cooled engine known for its torque and character.
Drivetrain:
Reliable shaft drive system, minimizing maintenance compared to chain drives.
Silverado Trim:
Includes rider backrest, passenger backrest, and saddlebags for enhanced comfort and touring capability.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Digital Download (PDF)
Page Count
Estimated Page Count:
500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components, including cylinders, pistons, crankshaft, camshafts, valves, and timing system.
Fuel System:
Carburetor service and adjustment, fuel pump operation, fuel tank and lines, fuel filter replacement.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit troubleshooting, timing adjustments.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox inspection and repair, final drive maintenance (shaft drive).
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, switches, and sensors.
Brake System:
Front and rear brake caliper service, master cylinder inspection, brake pad replacement, hydraulic line bleeding, brake disc specifications.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, linkage inspection.
Steering System:
Handlebar removal and installation, steering head bearing inspection and adjustment.
Cooling System:
Air-cooled engine specific checks and maintenance.
Exhaust System:
Muffler and pipe inspection, gasket replacement.
Frame Chassis:
Frame inspection, component mounting and torque specifications.
Bodywork Trim:
Fender removal, fuel tank mounting, seat installation, chrome trim care and maintenance (Silverado specific).
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, brake fluid flush, chain/shaft drive lubrication and adjustment.
Troubleshooting:
Systematic diagnostic procedures for common starting, running, electrical, and braking issues.
Repair Instructions:
Detailed, step-by-step instructions for component replacement and repair across all covered systems.
Assembly Disassembly:
Comprehensive guides for removing and reinstalling major vehicle components and sub-assemblies.
Torque Specifications:
Accurate torque values for critical fasteners to ensure proper assembly and prevent damage.
Wiring Diagrams:
Detailed, color-coded electrical schematics for easy diagnosis and repair.
Technical Depth
Diagnostic Capabilities:
Covers basic electrical testing, mechanical runability checks, and component-specific troubleshooting guides.
Rebuild Level:
Includes procedures for complete engine and transmission rebuilds, as well as suspension and brake system overhauls.
Special Tools:
Identifies and describes any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval.
Printability:
Printable pages for hands-on workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, 4-valve V-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
81.0 mm x 63.1 mm (3.19 in. x 2.48 in.)
Compression Ratio:
9.0:1
Carburetion:
Dual Mikuni 37 mm carburetors
Performance
Horsepower Estimate:
~41 HP @ 6,000 RPM
Torque Estimate:
~37 lb-ft @ 3,500 RPM
Fuel System
Fuel Tank Capacity:
16.0 L (4.2 US gal)
Fuel Type:
Unleaded gasoline, 86 octane or higher
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Primary Drive:
Gear
Final Drive:
Shaft Drive
Features
Clutch Type:
Wet, multiple-disc
Transmission Fluid:
Yamaha genuine Gear Oil or equivalent SAE 80 API GL-4
📐 Dimensions
Exterior
Overall Length:
2,345 mm (92.3 in.)
Overall Width:
930 mm (36.6 in.)
Overall Height:
1,135 mm (44.7 in.)
Seat Height:
710 mm (28.0 in.)
Wheelbase:
1,605 mm (63.2 in.)
Weights
Wet Weight:
249 kg (549 lbs) - Approximate
Maximum Load:
Refer to owner's manual (typically rider + passenger + cargo limits)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings are typically not standardized or publicly published in the same way as passenger cars.)
Active Features
Braking System:
Hydraulic front disc brake, Mechanical drum rear brake (standard models). Silverado models may feature a front disc brake only. Check specific model for rear brake type.
Lighting:
Halogen headlight, LED taillight, incandescent turn signals.
Passive Features
Frame Construction:
Steel double-cradle frame for stability and rider confidence.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer (on some models or optional), fuel gauge, odometer, trip meter, indicator lights (neutral, oil pressure, high beam, turn signals).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard or commonly available option on the 2006-2010 V Star 650 models. Consult specific vehicle specifications.
Connectivity
Connectivity Features:
N/A (This era of motorcycle does not feature modern connectivity like Bluetooth or USB ports.)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 mi) or 6 months, whichever comes first.
Air Filter Check:
Every 6,000 km (3,700 mi) or 6 months.
Spark Plug Replacement:
Every 12,000 km (7,500 mi) or 12 months.
Brake Fluid Flush:
Every 2 years or as needed based on inspection.
Shaft Drive Oil Change:
Every 12,000 km (7,500 mi) or 12 months.
Fluid Specifications
Engine Oil Type:
Yamaha Yamalube 4 Stroke Motorcycle Oil (API SG, JASO MA) or equivalent SAE 10W-40.
Engine Oil Capacity:
2.4 L (2.5 US qt) without filter change; 2.6 L (2.7 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent.
Fork Oil Quantity:
430 ml (14.5 US oz) per fork leg (approximate, consult manual for precise measurement).
Known Issues
Carburetor Sync:
Periodic carburetor synchronization may be needed for optimal performance and smooth idle.
Starter Clutch:
Some models may experience wear on the starter clutch over time, leading to a grinding noise on startup. Manual covers inspection and replacement.
Chrome Pitting:
As with many chrome-accented bikes of this era, occasional maintenance and protection are needed to prevent pitting or corrosion, especially on exhaust and trim pieces.
📚 Vehicle History
Brand Heritage
Yamaha Motors:
Yamaha Motor Corporation is a Japanese manufacturer renowned for its motorcycles, marine products, and musical instruments, with a long history of innovation and performance in the motorcycle industry.
Model Evolution
V Star Lineage:
The V Star 650 platform has been a staple in Yamaha's cruiser lineup for years, offering a blend of classic American styling and Japanese engineering reliability. It evolved from earlier Virago models.
Production
Manufacturing Location:
Japan (Primary manufacturing and assembly)
Sales Performance:
Consistently a popular choice in the mid-size cruiser segment for its value, reliability, and classic appeal.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific 'awards' are not typically cited for individual model years, the V Star 650 series has consistently received praise from motorcycle publications and riders for its balance of classic style, performance, and value in the cruiser market.
Ratings
Customer Satisfaction:
Generally high customer satisfaction due to reliability and ease of maintenance.
Certifications
Emissions Standards:
Meets applicable emissions standards for its respective model years and regions of sale.
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