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Yamaha FZS1000S 2006-2010 Workshop Repair Service Manual

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The FZS1000S, also known as the Fazer 1000, is a second-generation sport touring motorcycle produced between 2006 and 2010. This versatile machine is powered by a liquid-cooled, 4-stroke, 998 cc...
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Type: Motorcycle
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Yamaha FZS1000S 2006-2010 Workshop Repair Service ManualYamaha FZS1000S 2006-2010 Workshop Repair Service ManualYamaha FZS1000S 2006-2010 Workshop Repair Service ManualYamaha FZS1000S 2006-2010 Workshop Repair Service Manual
The FZS1000S, also known as the Fazer 1000, is a second-generation sport touring motorcycle produced between 2006 and 2010. This versatile machine is powered by a liquid-cooled, 4-stroke, 998 cc inline-four engine, derived from a renowned R1 platform, tuned for a potent yet flexible power delivery suitable for both spirited riding and long-distance touring. It features a robust twin-spar frame designed for stability and confidence-inspiring handling, complemented by comfortable ergonomics for extended journeys. The FZS1000S was positioned to compete with other high-performance sport tourers, offering a compelling blend of speed, comfort, and signature engineering quality and reliability. This comprehensive workshop repair service manual provides detailed guidance for the FZS1000S models from 2006 to 2010. It covers all essential aspects of the motorcycle, including in-depth maintenance procedures, systematic troubleshooting guides, and essential technical specifications such as torque values and fluid requirements. The manual delves into engine mechanics, transmission operation, chassis components, braking systems, and electrical systems, offering step-by-step instructions for repairs and routine servicing. Its purpose is to empower owners, mechanics, and technicians with the knowledge necessary to maintain, diagnose, and repair the FZS1000S effectively, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZS1000S
Model Nickname:
Fazer 1000
Vehicle Type:
Sport Touring Motorcycle
Generation
Generation Code:
Second Generation (RN04/RN14)
Codes
Engine Code Common:
1MZ-FE (Note: This is a car engine code; motorcycle engines are identified differently, typically by series or internal designations. The FZS1000 utilizes an inline-four motorcycle engine.)
Chassis Codes:
RN04 (for earlier models, leading into RN14 for this period)
👋 Introduction
Market Position
Segment:
Hyper-sport / Sport Touring Motorcycle
Target Audience:
Riders seeking a powerful, comfortable, and versatile motorcycle for sport riding and long-distance touring.
Competitive Analysis
Competitors:
Suzuki GSX1300R Hayabusa (earlier models), Kawasaki Ninja ZX-12R, Honda CBR1100XX Super Blackbird.
Key Features
Engine Philosophy:
Torquey inline-four derived from the potent R1 powerplant, tuned for broader power delivery suitable for sport touring.
Handling Dynamics:
Designed for stability at high speeds and confident cornering, balancing sport performance with long-distance comfort.
Versatility:
Capable of spirited riding on twisty roads as well as comfortable touring with luggage and passenger.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010
Regions Covered:
Global (typically includes specifications for various market regulations if applicable)
Page Count
Estimated Pages:
400-600 (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanics, fuel system, lubrication, cooling system, ignition system, emissions control.
Transmission:
Gearbox operation, clutch, shift mechanism, transmission fluid.
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires.
Brakes:
Brake system components (discs, calipers, master cylinders, lines), hydraulic system, ABS (if equipped).
Electrical:
Wiring diagrams, battery, charging system, lighting, instrumentation, starter motor, ignition coil, ECU.
Bodywork:
Fairings, fuel tank, seat, fenders, minor body panel removal and installation.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks.
Repair:
Engine teardown and rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and replacement.
Diagnostics:
Fault finding trees, symptom-based troubleshooting, wiring diagram interpretation.
Specifications:
Torque values, clearances, fluid types and capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and chassis overhauls, suitable for professional mechanics and experienced enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing quick navigation to specific topics.
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5 valves per cylinder, Inline-four
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower Hp:
Approx. 148 hp @ 10,000 rpm (at crankshaft, may vary by region)
Torque Lb-Ft:
Approx. 77.4 lb-ft @ 7,500 rpm (at crankshaft, may vary by region)
Fuel System
Fuel Delivery:
Fuel Injection (Mikuni, EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating may vary by market)
Lubrication
Oil Type Recommended:
Yamalube 4-stroke motorcycle oil (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Oil Capacity W Filter:
Approx. 3.8 liters (4.0 US qt)
Cooling System
Coolant Type:
Permanent antifreeze coolant, 50/50 mix of ethylene glycol and distilled water
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-plate
Optional
Gear Ratios:
Specific ratios detailed within the manual, enabling optimal power delivery across the rev range.
Features
Final Drive:
Chain drive
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Oil Capacity:
Approx. 0.75 liters (0.79 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,140 mm (84.3 in)
Width:
Approx. 770 mm (30.3 in)
Height:
Approx. 1,220 mm (48.0 in)
Wheelbase:
Approx. 1,440 mm (56.7 in)
Ground Clearance:
Approx. 135 mm (5.3 in)
Weights
Dry Weight:
Approx. 214 kg (472 lbs)
Wet Weight:
Approx. 237 kg (522.5 lbs) (with all fluids and a full tank)
Fuel Tank Capacity:
21 liters (5.5 US gal)
Seat Height:
Approx. 820 mm (32.3 in)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to the same formalized crash testing as automobiles; however, design emphasis is on rider safety through chassis integrity and braking systems.
Active Features
Braking System:
Dual 298mm front discs with 4-piston calipers, Single 267mm rear disc with 2-piston caliper. ABS was an optional feature on some models/trims.
Lighting:
Halogen headlights, LED taillight for improved visibility.
Passive Features
Chassis Design:
Rigid twin-spar frame for stable handling and rider confidence.
Ergonomics:
Comfort-oriented riding position suitable for long distances, reducing rider fatigue.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle technology focuses on rider information and control rather than infotainment.)
Driver Assistance
ABS Availability:
Optional ABS system available on select models/markets, offering enhanced braking safety.
Connectivity
Connectivity Features:
N/A (No onboard connectivity features like Bluetooth or Wi-Fi.)
Instrumentation
Dashboard Display:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, odometer, trip meters, warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Change Interval:
Concurrent with oil changes, or as specified.
Air Filter Cleaning Interval:
Every 6,000 km (3,700 miles).
Valve Clearance Check Interval:
Every 24,000 km (15,000 miles) or 24 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Specifications:
50% Ethylene Glycol based coolant with distilled water.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals (due to mileage and typical usage).
Potential Faults:
Occasional electrical connector corrosion in damp environments; voltage regulator/rectifier failure (a common issue across many motorcycles of this era, though not uniquely to the FZS1000).
Maintenance Tools
Required Special Tools:
Specific torque wrenches, engine timing tools, clutch holding tools, diagnostic tools for EFI systems (as outlined in the manual).
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is renowned for its innovation and performance in motorcycles, tracing its roots back to musical instrument manufacturing. They have a strong presence in racing and a reputation for building reliable, high-performance machines.
Model Evolution
Fzs1000 Lineage:
The FZS1000S is the evolution of Yamaha's liter-class sport-touring concept, building on the success of earlier models like the YZF1000R Thunderace. It aimed to provide a blend of the R1's engine performance with more comfortable ergonomics and touring capability.
Production
Manufacturing Location:
Japan (typically)
Production Years:
Introduced in 2001, with this specific manual covering the second generation (RN14) from 2006 to 2010. The FZS1000 was later replaced by models like the FZ1.
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Generally well-received by the motorcycle press for its performance, comfort, and value proposition in the sport-touring segment. Often praised for its potent and flexible engine.
Ratings
Reliability Reputation:
Yamaha motorcycles generally carry a strong reputation for reliability and build quality, with the FZS1000 benefiting from the proven R1 engine platform.
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