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Daihatsu Materia M401 M402 M412 Series 2006-2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Chassis Codes: M401, M402, M412 Product Name: Daihatsu Materia M401 M402 M412 Series 2006-2012 Service & Repair Workshop Manual 👋 Introduction Market...
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Type: Car
Vendor:
Sku: 453110
Daihatsu Materia M401 M402 M412 Series 2006-2012 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Materia
Chassis Codes:
M401, M402, M412
Product Name:
Daihatsu Materia M401 M402 M412 Series 2006-2012 Service & Repair Workshop Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV / Hatchback, known for its quirky styling and practical interior.
Competitive Analysis
Competitors:
Competed against vehicles like the Nissan Note, Toyota Yaris Verso, and Hyundai i20.
Key Features
Design:
Distinctive 'boxy' but stylish design, spacious interior for its size.
Practicality:
High seating position, versatile seating arrangements, good cargo space.
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, and Materia owners seeking detailed repair information.
Benefit:
Empowers users to perform maintenance, diagnostics, and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Model Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Region:
Global (covers variants sold worldwide)
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as very detailed with hundreds of pages)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of all engine variants, including diagnostics, repair, overhaul, and tuning.
Transmission:
Manual and Automatic transmission servicing, repair, and overhaul procedures.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials and drive shafts.
Suspension:
Front and rear suspension systems, including shock absorbers, springs, bushings, and alignment.
Brakes:
Hydraulic brake systems, including ABS, disc brakes, drum brakes, master cylinder, calipers, and lines.
Steering:
Power steering system, steering column, tie rods, and alignment procedures.
Electrical:
Complete electrical system diagnostics, including battery, charging system, ignition, lighting, and accessories.
Body:
Bodywork repair, panel replacement, door mechanisms, glass, bumpers, and interior trim.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system servicing and repair.
Fuel:
Fuel delivery system, fuel tank, fuel pump, injectors, and emissions control.
Exhaust:
Exhaust system components, catalytic converter, mufflers, and emissions.
Cooling:
Cooling system components, radiator, water pump, thermostat, and coolant specifications.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Comprehensive diagnostic procedures for all major systems, fault code interpretation.
Repair:
Step-by-step repair instructions for virtually all components and systems.
Overhaul:
Detailed instructions for complete engine and transmission rebuilds.
Diagnostics:
Wiring diagrams, diagnostic charts, and component testing procedures.
Installation:
Procedures for installing replacement parts and accessories.
Technical Depth
Depth:
Professional-grade, covering everything from basic fluid checks to complex engine and transmission rebuilds.
Detail Level:
Extremely detailed with hundreds of pages, photos, and exploded diagrams.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows and MAC computers.
Print Quality
Printability:
Fully printable - single pages or entire manual.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Licensing
Usage Rights:
Lifetime usage on unlimited devices, no expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Codes:
K3-VE, 3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement
1.3L (K3-Ve):
1298 cc
1.5L (3Sz-Ve):
1495 cc
Performance
1.3L Power (K3-Ve):
Approx. 87-90 PS (64-66 kW) at 6000 rpm
1.3L Torque (K3-Ve):
Approx. 120-122 Nm (89-90 lb-ft) at 3200 rpm
1.5L Power (3Sz-Ve):
Approx. 103-109 PS (76-80 kW) at 6000 rpm
1.5L Torque (3Sz-Ve):
Approx. 135-140 Nm (99-103 lb-ft) at 4400 rpm
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel Requirement:
Unleaded gasoline
Ignition
System:
Electronic ignition system with distributorless ignition system (DIS) or distributor-based.
Emission Control
System:
Catalytic converter, O2 sensors, EGR (may vary by market).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
AWD:
Optional All-Wheel Drive (AWD) system available on select models (often with 1.5L engine).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (confirm with manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (confirm with manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (157.3 in)
Width:
Approx. 1,705 mm (67.1 in)
Height:
Approx. 1,610 mm (63.4 in)
Wheelbase
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,050 - 1,170 kg (2,315 - 2,579 lbs) depending on engine and drivetrain
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific regional Euro NCAP or equivalent ratings for models sold in those markets. Generally received moderate to good ratings for its class.
Active Features
ABS:
Anti-lock Braking System (ABS) - available on most models.
Ebs:
Electronic Brake-force Distribution (EBD) - often paired with ABS.
Traction Control:
Traction Control System (TCS) - available on some higher-spec models.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags and curtain airbags available on higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Standard radio/CD player, optional upgraded audio systems with more speakers.
Navigation:
Optional factory or aftermarket navigation systems were available.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Aux Input:
Auxiliary input jack for audio devices often found on later models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter:
Replace every 20,000 - 40,000 km or as needed based on driving conditions.
Spark Plugs:
Replace based on type (standard vs. iridium) typically between 40,000 km to 100,000 km.
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 synthetic or semi-synthetic oil (confirm viscosity and API rating in manual).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (Toyota Super Long Life Coolant or equivalent).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Wear Items:
Suspension bushings, brake pads/rotors, exhaust system components, and catalytic converter (typical for age).
Engine Considerations:
Some K3-VE/3SZ-VE engines can be sensitive to oil levels and maintenance. Check for oil leaks and listen for timing chain noise.
Electrical Quirks:
Minor electrical gremlins can occur with age, such as window regulators or minor sensor issues. Thorough electrical diagnostics are key.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, fuel-efficient, and often distinctive vehicles, with a strong focus on practicality and value.
Model Evolution
Generation:
The Materia (also known as the Daihatsu Coo in Japan) was a second-generation model produced from 2006 to 2012.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards:
While specific major awards are not widely publicized, the Materia/Coo was recognized for its unique styling and practicality within its segment.
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