Yamaha Raptor 700 Service Manual Repair 2006-2012 YFM700

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Type: Atv

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Sku: 62322

Tags: 2006 2007 2008 2009 2010 2011 2012 ATV Powersports Raptor 700 Raptor Models Yamaha YFM700

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Description

The Yamaha Raptor 700, model YFM700, is a high-performance sport All-Terrain Vehicle (ATV) produced from 2006 to 2012. Renowned for its powerful 686cc liquid-cooled engine, lightweight chassis, and long-travel suspension, the Raptor 700 offers exceptional handling and a thrilling riding experience. Its design bridges the gap between recreational and racing ATVs, making it a popular choice for off-road enthusiasts. The company's long-standing reputation for performance and reliability underpins the engineering quality and robust construction of this segment-leading machine. This manual provides comprehensive factory-level detail for the Yamaha Raptor 700 (YFM700) from the 2006 to 2012 model years. It covers all essential maintenance procedures, including routine servicing and detailed rebuild instructions for the engine and transmission. In-depth troubleshooting guides, technical specifications, and clear repair procedures for all major systems, from the fuel and ignition systems to the suspension and electrical components, are included. This resource is designed to assist owners, mechanics, and technicians in maintaining, diagnosing, and repairing the vehicle, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Code:

YFM700

Type:

ATV (All-Terrain Vehicle)

Generation

Generation:

First Generation (2006-2012)

👋 Introduction

Market Position

Segment:

High-performance sport ATV

Reputation:

Renowned for power, handling, and reliability in the sport ATV segment

Competitive Analysis

Key Competitors:

Honda TRX450R, Polaris Outlaw 525, Suzuki LT-R450

Key Features

Engine:

Powerful 686cc liquid-cooled SOHC engine

Chassis:

Lightweight, high-tensile steel chassis with controlled-fill aluminum subframe

Suspension:

Long-travel, independent front and swingarm rear suspension for superior handling

Brakes:

Hydraulic disc brakes front and rear

Transmission:

5-speed manual with reverse

📋 Manual Details

Coverage Areas

Vehicle Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Regions Covered:

Global (Factory Specifications)

Page Count

Estimated Page Count:

High (Combined 2006-2008 and 2009-2012 manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete teardown, rebuild, inspection, torque specifications for all engine components

Fuel System:

Fuel injection system, fuel pump, injectors, fuel tank, lines, troubleshooting

Ignition System:

CDI unit, ignition coils, spark plugs, timing

Cooling System:

Radiator, fan, water pump, coolant, hoses, troubleshooting

Exhaust System:

Muffler, catalytic converter (if applicable), pipes, inspection

Transmission Drivetrain:

Clutch system (wet, multi-plate), gearbox, final drive, chain maintenance

Suspension System:

Front and rear suspension components, shocks, A-arms, adjustments, maintenance

Braking System:

Front and rear disc brakes, master cylinders, calipers, lines, fluid replacement, bleeding procedures

Steering System:

Handlebars, steering stem, tie rods, ball joints, adjustment, maintenance

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter motor, troubleshooting

Frame Chassis:

Frame inspection, repair, sub-frame components

Bodywork Plastics:

Fenders, plastics, seat removal and installation

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain adjustment, brake checks, fluid checks, general inspection

Troubleshooting:

Diagnostic procedures for common problems across all systems

Repair Procedures:

Detailed step-by-step instructions for component repair and replacement

Rebuild Procedures:

Complete engine and transmission rebuild instructions

Electrical Diagnostics:

Troubleshooting electrical issues using wiring diagrams and test procedures

Suspension Tuning:

Adjustments for optimal performance and rider preference

Technical Depth

Depth:

Comprehensive factory-level detail suitable for professional mechanics and advanced DIY users

Visual Aids:

Includes pictures and detailed part diagrams for visual reference

Specifications:

Provides essential torque specifications for critical fasteners

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text, enabling quick access to information

Print Quality

Printability:

Designed for easy printing of specific sections or the entire manual

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, SOHC, 4-valve

Displacement:

686 cc (41.8 cu. in.)

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Performance

Horsepower Estimated:

Approx. 40-50 HP (varies by market and tuning)

Torque Estimated:

Approx. 40-45 lb-ft (varies by market and tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Ignition

Ignition Type:

TCI (Transistor Controlled Ignition)

Cooling

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Type:

Constant-mesh 5-speed with manual clutch and reverse

Optional

Optional Features:

N/A (Standard configuration)

Features

Clutch Type:

Wet, multi-disc

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Overall Length:

Approx. 72.1 in (1830 mm)

Overall Width:

Approx. 45.5 in (1155 mm)

Overall Height:

Approx. 43.7 in (1110 mm)

Seat Height:

Approx. 32.1 in (815 mm)

Wheelbase:

Approx. 50.4 in (1280 mm)

Ground Clearance:

Approx. 10.8 in (275 mm)

Weights

Curb Weight:

Approx. 421 lbs (191 kg)

Fuel Capacity:

3.8 US qt (3.6 L)

🛡️ Safety Features

Ratings

Safety Features:

Designed for off-road use; standard safety features typical for ATVs (e.g., kill switch, parking brake)

Active Features

Active Safety:

Responsive braking system, stable chassis design

Passive Features

Passive Safety:

Integrated handlebar, robust frame construction

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Sport ATV, minimal electronics)

Driver Assistance

Driver Assistance Features:

N/A (Focus on rider control and mechanical performance)

Connectivity

Connectivity Features:

Engine Management

ECU Type:

Engine Control Unit (ECU) managing fuel injection and ignition timing

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 20-30 operating hours or annually (refer to manual for specific guidance)

Air Filter Cleaning:

Regularly, especially in dusty conditions (refer to manual for specific guidance)

Chain Lubrication Adjustment:

Every 10-15 operating hours or as needed

Spark Plug Inspection:

Refer to manual, typically around 100-200 operating hours

Fluid Specifications

Engine Oil Type:

Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG or higher, energy conserving type (refer to manual for exact specifications)

Engine Oil Capacity:

Approx. 2.40 US qt (2.2 L) without filter change, 2.50 US qt (2.4 L) with filter change

Coolant Type:

High-quality ethylene glycol-based antifreeze coolant with protection up to -30°C (-22°F)

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Clutch Fluid Type:

DOT 3 or DOT 4 hydraulic clutch fluid

Known Issues

Common Wear Items:

Tire wear, brake pads, chain and sprockets, wheel bearings, ball joints

Potential Engine Issues:

Refer to manual for specific troubleshooting for potential issues like hard starting, loss of power, or oil leaks.

📚 Vehicle History

Brand Heritage

Brand History:

Yamaha has a long-standing reputation for performance and reliability in powersports vehicles.

Model Evolution

Predecessor:

Yamaha YFZ450 (a significant performance ATV)

Rationale For Raptor 700:

Introduction of a larger displacement engine for increased torque and broader appeal, bridging the gap between recreational and racing ATVs.

Production

Production Start Year:

Production End Year:

2012 (for this specific manual coverage)

🏆 Awards & Recognition

Recognitions

Industry Awards:

Generally well-regarded in its class for performance and design.