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Aprilia RXV 450 Engine 2006-2013 Workshop Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RXV 450 Model Designation: RXV 450 Vehicle Type: Dual-sport Motorcycle Codes Engine Code General: V-twin, 4-stroke 👋 Introduction Market Position Motorcycle Segment: High-performance...
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Type: Motorcycle
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Sku: 83394
Aprilia RXV 450 Engine 2006-2013 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RXV 450
Model Designation:
RXV 450
Vehicle Type:
Dual-sport Motorcycle
Codes
Engine Code General:
V-twin, 4-stroke
👋 Introduction
Market Position
Motorcycle Segment:
High-performance dual-sport/supermoto motorcycle, known for its Italian engineering and off-road capability.
Competitive Analysis
Competitors:
Primarily competed with other European and Japanese dual-sport and supermoto models of similar displacement, though the RXV often stood out due to its V-twin engine configuration.
Key Features
Distinctive Attributes:
Unique V-twin engine layout in its class, aggressive styling, advanced chassis components, strong performance potential.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Page Count:
Not specified in product description, but typically a comprehensive workshop manual for this era of Aprilia would exceed 500 pages.
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English (assumed based on common practice for this market and product description's context)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly/disassembly, lubrication system, cooling system, fuel system (carburetor/injection), ignition system, exhaust system, starting system, engine electricals.
Transmission Systems:
Gearbox overhaul, clutch operation and maintenance, shift mechanism.
Chassis Systems:
Frame inspection and repair, suspension (forks and rear shock), steering system, wheels, tires, braking system (front and rear), drive chain and sprockets.
Electrical Systems:
Wiring diagrams, lighting system, battery, charging system, instrumentation, starter motor, ignition coils, sensors.
Bodywork And Trim:
Fairings, seat, fuel tank, fenders, decorative elements.
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacements, spark plug checks, chain adjustment, brake bleeding, coolant flushing.
Repair Procedures:
Component-level repair and replacement, engine rebuilding, gearbox repairs, suspension overhauls, electrical diagnostics and repair.
Troubleshooting Guides:
Diagnostic charts for common problems, symptom-based fault finding.
Technical Specifications:
Torque specifications, valve clearances, fluid capacities, electrical component data, wear limits.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and chassis rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Digital PDF, allowing for scalable viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin (90° V-angle)
Displacement:
449.8 cc
Bore X Stroke:
70 mm x 58 mm (typical for this engine family, specific data in manual)
Compression Ratio:
12.5:1 (typical, specific data in manual)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower Output:
Approximately 50-55 HP (actual figures vary by market and specific tuning, manual will provide definitive specs).
Torque Output:
Approximately 45-50 Nm (actual figures vary by market and specific tuning, manual will provide definitive specs).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - typically Dell'Orto or similar, with dual throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 95 RON
Engine Components
Camshaft Type:
Dual Overhead Camshaft (DOHC)
Pistons:
Forged aluminum (typical for performance engines).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate, hydraulically operated
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual, crucial for performance tuning and understanding power delivery.
Final Drive:
Chain drive (e.g., 15/48T sprocket ratio typical).
📐 Dimensions
Exterior
Overall Length:
Approx. 2200 mm (varies by specific RXV model configuration, e.g., RXV 450 vs. SXV 450)
Overall Width:
Approx. 850 mm
Seat Height:
Approx. 920 mm (high seat height typical for dual-sport)
Weights
Dry Weight:
Approx. 140 kg
Wet Weight:
Approx. 155 kg (with fluids, varies)
Capacities
Fuel Tank Capacity:
Approx. 7.5 liters (dual tanks often present, check manual for exact configuration)
Oil Capacity:
Approx. 1.7 liters (check manual for specific engine oil capacity).
🛡️ Safety Features
Active Features
Braking System Front:
Dual hydraulic disc brakes, typically radial-mount calipers. Specific disc size and caliper model in manual.
Braking System Rear:
Single hydraulic disc brake, typically with a floating caliper. Specific disc size and caliper model in manual.
Suspension Front:
Upside-down telescopic forks, fully adjustable (rebound, compression, preload). Specific model (e.g., Marzocchi) and travel in manual.
Suspension Rear:
Monoshock, fully adjustable (rebound, compression, preload). Specific model (e.g., Sachs) and travel in manual.
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals.
Tires:
Dual-sport or Supermoto tires depending on variant. Front: 90/90-21, Rear: 140/80-18 (typical for RXV 450, check manual).
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level (if equipped), warning lights. Specific data format detailed in the manual.
Driver Assistance
ABS:
Not typically standard on early RXV models; optional or absent. Manual will specify if present.
Connectivity
Diagnostic Ports:
May feature a diagnostic connector for electronic troubleshooting, details in manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (typical for Aprilia, confirm in manual).
Filter Replacement:
Oil filter with every oil change. Air filter check/clean every 5,000 km, replace as needed.
Spark Plug Maintenance:
Check/clean/gap every 10,000 km, replace as needed (manual will specify plug type and gap).
Valve Adjustment Interval:
Every 10,000-15,000 km or as per manual recommendations, critical for V-twins.
Fluid Specifications
Engine Oil Type:
SAE 10W-50 Synthetic Motorcycle Oil, API SG or higher, JASO MA certified. Refer to manual for precise specifications and brands.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, mixed 50/50 with distilled water. Manual will specify type and capacity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid. Manual will specify exact requirements and bleeding procedures.
Clutch Fluid Type:
DOT 4 hydraulic fluid (if hydraulic clutch). Manual will specify exact requirements.
Known Issues
Common Concerns:
Early models sometimes experienced issues with the fuel pump, stator reliability, and cooling system efficiency. Regular maintenance and adherence to manual specifications are crucial. The V-twin engine requires precise valve adjustments.
Electrical Diagnostics:
Complex electrical systems can be challenging; the manual's wiring diagrams are essential for troubleshooting.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a rich history in motorcycle racing, particularly in Grand Prix and Supermoto, known for innovation and performance-oriented machines.
Model Evolution
Rxv Lineage:
The RXV series, introduced in the mid-2000s, represented Aprilia's push into high-performance dual-sport and supermoto segments, sharing a platform with the SXV models but with different suspension and wheel configurations for off-road bias.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The RXV series generally received positive reviews for its performance and unique character, often praised by journalists for its handling and potent V-twin engine, though sometimes criticized for maintenance complexity and reliability concerns in early iterations.
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