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Daihatsu Materia Yars 2006-2013 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Generation: First Generation (M1) Production Years: 2006-2013 Codes Chassis Code: M100R, M101R, M102R (depending on engine/drivetrain) 👋 Introduction Market Position Positioning: The...
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Daihatsu Materia Yars 2006-2013 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Materia
Generation:
First Generation (M1)
Production Years:
2006-2013
Codes
Chassis Code:
M100R, M101R, M102R (depending on engine/drivetrain)
👋 Introduction
Market Position
Positioning:
The Daihatsu Materia (also known as the Daihatsu bB in some markets) is a compact multi-purpose vehicle (MPV) or 'tall wagon' known for its distinctive, boxy styling and versatile interior. It appeals to individuals and small families seeking practicality, unique aesthetics, and urban maneuverability.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Yaris Verso, Honda Jazz/Fit, and other small MPVs/hatchbacks offering flexible cargo space and compact dimensions.
Key Features
Unique Selling Points:
Distinctive 'tall wagon' design, spacious and adaptable interior for its size, good fuel efficiency, maneuverability in urban environments. The manual focuses on empowering owners to maintain and repair this uniquely styled vehicle.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (various regional configurations possible)
Page Count
Estimated Page Count:
Extensive (typically 800-1200+ pages for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF / WinRAR ZIP archive
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System
Chassis:
Suspension (Front and Rear), Steering System, Braking System, Wheels and Tires
Electrical:
Electrical System Components, Lighting, Instrumentation, Audio System, Power Accessories, Wiring Diagrams
Body And Interior:
Body Panels, Doors, Glass, Seats, Trim, HVAC System (Heating, Ventilation, and Air Conditioning)
Fi System Diagnosis:
Specific troubleshooting procedures for the Fuel Injection system, including sensors (e.g., O2 sensors, MAP/MAF sensors), fuel injectors, fuel pump, and ECU interactions.
Fuel System And Throttle Body:
Detailed information on fuel pump, fuel filter, fuel lines, injectors, and the operation and servicing of the throttle body (both cable and electronic types).
Cooling And Lubrication System:
Coverage of the radiator, water pump, thermostat, coolant passages, oil pump, oil pan, oil filter, and lubrication passages. Includes maintenance and troubleshooting for both systems.
Wiring Diagrams:
Comprehensive, detailed wiring diagrams covering all major electrical systems, making it easier to diagnose and repair electrical faults. These are critical for understanding component interactions and circuit integrity.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing
Repair And Overhaul:
Engine repair, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair
Emission Control:
Emission control system diagnosis and repair, catalytic converter information, EVAP system
Servicing Information:
General servicing procedures, including jacking points, towing information, fluid capacities, and recommended lubricants and fluids.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and scheduled maintenance to in-depth engine rebuilds, transmission diagnostics, and complex electrical system troubleshooting. Designed for both DIY enthusiasts and professional mechanics.
Illustrations And Photos:
Hundreds of detailed illustrations, drawings, and photos with enlarged insets to clearly guide the user through each step. Includes numbered instructions and bold figure numbers for easy cross-referencing.
Troubleshooting Guides:
Dedicated sections for troubleshooting common problems, with diagnostic flowcharts and step-by-step procedures to identify and resolve issues. Combines with electrical service for comprehensive electrical problem-solving.
📊 Manual Specifications
File Format
File Quality:
High-resolution, searchable PDF with clear text and image reproduction. Designed for printing.
Print Quality
Printability:
Printable pages, allowing users to print only the sections required for a specific repair or the entire manual.
Binding Type
Binding:
Digital (PDF/ZIP), no physical binding.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
1.3L (1300cc) 4-cylinder VVT-i (e.g., K3-VE)
Engine 2 Variant:
1.5L (1500cc) 4-cylinder VVT-i (e.g., 3SZ-VE)
Performance
Horsepower 1.3L:
Approx. 87-90 PS (64-66 kW)
Torque 1.3L:
Approx. 120-125 Nm (89-92 lb-ft)
Horsepower 1.5L:
Approx. 103-109 PS (76-80 kW)
Torque 1.5L:
Approx. 135-140 Nm (99-103 lb-ft)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Unleaded Gasoline
Throttle Body Type:
Electronic Throttle Control (ETC) for later models, Cable-operated for earlier ones.
🔧 Transmission
Standard
Transmission Type 1.3L:
4-speed Automatic (4AT)
Optional
Transmission Type 1.5L:
4-speed Automatic (4AT) or 5-speed Manual (5MT) (depending on market)
Features
Drivetrain:
Front-Wheel Drive (FWD) standard, with optional Four-Wheel Drive (4WD) available on some configurations.
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (157.3 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,630 mm (64.2 in)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,000-1,150 kg (2,205-2,535 lbs) depending on configuration
🛡️ Safety Features
Ratings
Australian Ancap Rating:
4 Stars (for models tested around 2006-2007, may vary by specific test year and equipment)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA) often standard or optional.
Passive Features
Passive Safety Features:
Driver and passenger front airbags. Side curtain airbags and front side airbags may be optional on higher trims or specific markets.
💡 Technology Features
Infotainment
Infotainment Options:
Base models typically featured a basic radio/CD player. Higher trims or optional packages could include more advanced audio systems, possibly with auxiliary input or early Bluetooth connectivity on later models.
Driver Assistance
Driver Assistance Systems:
Limited by modern standards. Primarily focused on ABS, EBD, and Brake Assist. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Features:
Early models might lack modern USB or Bluetooth connectivity as standard. The manual would cover any factory-fitted telematics or accessory integration possibilities.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (refer to manual for specific engine/oil type).
Air Filter Replacement:
Check at 20,000 km (12,000 miles), replace as needed or at 40,000 km (24,000 miles).
Spark Plug Replacement:
Iridium spark plugs typically have longer intervals, around 100,000 km (60,000 miles), but check manual for specifics.
Fluid Specifications
Engine Oil Type:
Refer to manual. Commonly SAE 0W-20, 5W-30, or 10W-30 API SN/SN PLUS or ILSAC GF-5/GF-6 compliant oil.
Coolant Type:
Daihatsu Genuine Long Life Coolant (Pink/Red) or equivalent ethylene glycol-based coolant with silicate inhibitors. (e.g., Toyota Super Long Life Coolant).
Transmission Fluid Type At:
Daihatsu Genuine ATF Type T-IV or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Brake pads and discs, suspension bushings, exhaust system components due to age, potentially ignition coils or fuel injectors on higher mileage units.
Electrical Quirks:
Occasional minor electrical gremlins, especially related to sensors or wiring connections after prolonged use or exposure to elements. The detailed wiring diagrams in the manual are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, often with innovative designs. The Materia/bB exemplifies this by offering a practical yet distinctive package in the compact segment.
Model Evolution
Materia Lineage:
The Materia is the second generation of Daihatsu's 'tall wagon' concept, building upon the success of the original bB. This generation introduced updated styling and technology.
Production
Manufacturing Plant:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Notable Awards:
While specific awards for the Materia (as opposed to its sibling, the Toyota bB) are less widely publicized globally, the model was recognized for its practicality and distinctive styling in various markets. Its ANCAP rating provided a benchmark for safety.
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