2006 Arctic Cat 400/400 TBX/400 TRV/500/500 TBX/500 TRV/650 H1/650 V-TWIN ATV Service Repair Manual

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This manual covers the 2006 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, and 650 V-TWIN models. These ATVs are known for their robust build and...

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Type: Atv

Vendor:

Sku: 105837

Tags: 2006 400 400 TBX 400 TRV 500 500 TBX 500 TRV 650 H1 650 Series 650 V-TWIN Arctic Cat ATV Powersports

Product variants

Description

This manual covers the 2006 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, and 650 V-TWIN models. These ATVs are known for their robust build and off-road capabilities, featuring liquid-cooled, 4-stroke engines ranging from 375cc to 650cc. They offer versatile performance suitable for utility tasks and recreational trail riding, with options for automatic or manual transmissions and selectable 2WD/4WD drive modes. The engineering quality of ATVs from this era is recognized for reliability and durability in demanding conditions. This comprehensive 520-page English Service Repair Manual provides in-depth guidance for maintenance and repair. It includes detailed procedures for engine and transmission service, fuel and lubrication systems, cooling, electrical, drive, suspension, steering, and frame components. The manual also covers troubleshooting common issues, disassembly and assembly, and provides critical torque specifications and hundreds of illustrations. This resource is designed to empower both do-it-yourself owners and professional mechanics to effectively maintain and repair these vehicles, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 / 400 TBX / 400 TRV / 500 / 500 TBX / 500 TRV / 650 H1 / 650 V-TWIN

Production Year:

Codes

Chassis Codes:

Varies by specific model variant (TBX, TRV, etc.)

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers and experienced mechanics seeking a comprehensive repair resource

Competitive Analysis

Value Proposition:

Provides detailed repair and maintenance information at a fraction of dealership costs, empowering owners to perform their own service.

Key Features

Completeness:

100% complete and intact, no missing or corrupt pages/sections.

Accessibility:

Instant download available upon payment completion.

📋 Manual Details

Coverage Areas

Covered Models:

Arctic Cat 400, 400 TBX, 400 TRV, 500, 500 TBX, 500 TRV, 650 H1, 650 V-TWIN

Covered Transmissions:

Automatic Transmission (400, 500 variants), Manual Transmission (400, 500 variants)

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete teardown, rebuild, diagnostics, maintenance

Transmission:

Service and repair procedures for both automatic and manual transmissions

Fuel System:

Carburetor/fuel injection systems, fuel pump, lines, tank maintenance and repair

Lubrication:

Lubrication points, oil specifications, change intervals

Cooling System:

Radiator, coolant, fan, pump maintenance and repair

Electrical System:

Wiring schematics, battery, charging system, ignition system, lighting, starter

Drive System:

Drivetrain components, CV shafts, differential service, chain/belt maintenance (if applicable)

Suspension:

Front and rear suspension components, shock absorbers, A-arms, bushings

Steering System:

Handlebars, steering column, tie rods, steering linkage

Frame:

Frame inspection, repair, and component mounting

Controls Indicators:

Throttle, brake levers, shifter, dashboard indicators, switches

Procedures Included

Maintenance:

Scheduled maintenance, tune-ups, fluid changes, filter replacements

Troubleshooting:

Diagnostic charts, common problems and solutions

Rebuilds:

Complete engine and transmission rebuild procedures

Disassembly Assembly:

Step-by-step instructions for complete vehicle disassembly and reassembly

Torque Specifications:

Detailed torque values for critical fasteners

Technical Depth

Depth:

Comprehensive coverage for both do-it-yourself enthusiasts and experienced mechanics

Illustrations:

Hundreds of detailed illustrations, diagrams, and part diagrams

Wiring Schematics:

Included wiring schematics for electrical system diagnostics

📊 Manual Specifications

File Format

Compatibility:

Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android

Reader Requirement:

Adobe PDF Reader

Print Quality

Quality:

High-quality, searchable, complete, and intact

Features:

Printable, zoomable, savable to hard-drive, burnable to CD-ROM

Binding Type

Type:

Digital Download (PDF)

Paper Type

Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Types:

4-stroke, Single-cylinder (H1), V-Twin (650 V-Twin)

Performance

Engine Sizes Cc:

375cc (400 models), 443cc (500 models), 650cc (650 H1/V-Twin models)

Fuel System

Carburetion:

Likely carburetor-based systems for most models, potentially EFI on some variants (manual covers both)

Cooling System

Cooling Method:

Liquid-cooled

Engine Variants

Engine Codes:

Specific engine codes would be detailed within the manual based on model and displacement.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) for specified models, Manual 5-speed for others.

Optional

Transmission Features:

High/Low range gearing, Reverse

Features

Drive Modes:

2WD/4WD selectable, potential differential lock

📐 Dimensions

Exterior

Chassis Type:

Steel tube frame construction

Weights

Dry Weight:

Varies by model, typically between 550-700 lbs (250-320 kg)

Towing Capacity:

Typically rated for around 1050 lbs (475 kg) or more, specific to model.

🛡️ Safety Features

Ratings

Safety Features:

Standard safety features of ATVs of this era, including braking system, lighting, and stability considerations. Manual provides maintenance for these systems.

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

💡 Technology Features

Infotainment

Features:

Basic dashboard instrumentation including speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment systems.

Driver Assistance

Features:

No electronic driver assistance features typically found on ATVs of this era.

Connectivity

Features:

No electronic connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3 months or 100 hours of operation (detailed in manual).

Oil Specifications

Engine Oil Type:

API SG/SH/SJ or higher, SAE 10W-40 recommended (specifics in manual).

Transmission Fluid Type:

Specific CVT fluid or gear oil type as per manual specifications.

Fluid Capacities

Engine Oil Capacity:

Varies by model, typically around 2-2.5 quarts (refer to manual for exact capacity and procedure).

Known Issues

Common Problems:

Potential issues could include CVT belt wear, carburetor tuning, suspension bushing wear, and electrical connections (manual provides troubleshooting for these).

Filter Part Numbers

Oil Filter:

Specific part numbers would be detailed within the manual based on the engine variant.

Tire Specifications

Recommended Tire Pressure:

Typically 4-7 PSI (refer to manual for exact specifications).

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc.

Model Evolution

Model Line:

Part of Arctic Cat's extensive line of utility and sport ATVs, representing popular mid-to-large displacement models.

Production

Manufacturing Location:

Typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Arctic Cat ATVs are generally regarded for their robust build and off-road capabilities within their respective classes.