This manual covers the 2006 ATV lineup, including various 400, 500, and 650 models such as the 400 4x4, 500 4x4 LE, and 650 H1 4x4, among others. has a well-established presence in powersports, and these 2006 models represent a mature generation of their ATVs, known for their utility and performance. Features across the range include liquid-cooled engines, automatic CVT transmissions with Hi/Low range and Reverse, and 4x4 capability. Specific variants like the TRV models are optimized for two-up riding, while TBX models offer utility-focused features, and LE models may include premium upgrades.
This comprehensive 520-page factory service manual provides detailed instructions for maintenance, repair, and diagnostics. It covers all major systems, including the fuel, cooling, engine, transmission, brakes, suspension, steering, frame, and electrical systems. The manual includes step-by-step repair procedures, troubleshooting guides, diagnostic information, torque specifications, fluid capacities, and exploded views for part identification. It is designed to empower DIY mechanics, owners, and independent repair shops to effectively maintain and repair their ATVs, offering significant cost savings over dealer services.
Product Code:
Not Specified
Manual Id:
Likely an internal Arctic Cat or service manual publisher ID
Target Audience:
DIY mechanics, Arctic Cat owners, independent repair shops
Product Offering:
A comprehensive digital service manual for a specific year and range of Arctic Cat ATVs, designed for owners and technicians.
Advantage:
Includes wiring diagrams, detailed illustrations, and exploded views, often missing in other unofficial manuals. Offers significant cost savings over dealer labor.
Manual Benefits:
Instant download, printable pages, covers a wide range of models and repair topics, empowers users to perform their own maintenance and repairs.
Covered Models:
• 2006 Arctic Cat 400 4x4
• 2006 Arctic Cat 400 4x4 LE
• 2006 Arctic Cat 400 4x4 TBX
• 2006 Arctic Cat 400 4x4 TRV
• 2006 Arctic Cat 400 4x4 VP
• 2006 Arctic Cat 500 4x4
• 2006 Arctic Cat 500 4x4 LE
• 2006 Arctic Cat 500 4x4 TBX
• 2006 Arctic Cat 500 4x4 TRV
• 2006 Arctic Cat 650 H1 4x4
• 2006 Arctic Cat 650 V-TWIN 4x4
• 2006 Arctic Cat 650 V-TWIN 4x4 LE
Manual Type:
Factory Service Manual / Shop Manual / Repair Manual
Major Systems:
• General Information
• Periodic Maintenance
• Fuel System
• Cooling System
• Engine Top End
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Crankcase
• Transmission
• Wheels/Tires
• Final Drive
• Brakes
• Suspension
• Steering
• Frame
• Electrical System
• Wiring Diagrams
Illustrations:
Detailed illustrations, photos, and exploded views are included.
Wiring Diagrams Inclusion:
Explicitly stated as included, which is a significant benefit.
Repair Procedures:
• Diagnostic procedures
• Troubleshooting guides
• Component disassembly and reassembly
• Tune-up procedures
• Torque specifications
• Fluid capacities and specifications
• Component testing
• Exploded views for part identification
Step By Step Instructions:
Step-by-step instructions for all repair procedures are provided.
Depth Of Coverage:
Comprehensive (from basic maintenance to advanced diagnostics and repair)
Diagnostics:
Diagnostic information and troubleshooting guides for electrical and mechanical systems.
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Printability:
All pages are printable
Binding:
Digital Download (no physical binding)
Paper Type:
N/A (Digital Format)
Engine Displacement 400:
Approx. 375cc - 400cc (Specific variants may differ slightly, check manual for exact specs)
Engine Displacement 500:
Approx. 499cc (Specific variants may differ slightly, check manual for exact specs)
Engine Displacement 650:
650cc (V-Twin and H1 variants)
Engine Configuration 400 500:
Single-cylinder, 4-stroke (H1 engine likely overhead cam)
Engine Configuration 650:
H1: Single-cylinder, 4-stroke; V-Twin: V-twin cylinder, 4-stroke
Engine Cooling:
Liquid-cooled (typically).
Horsepower Range:
Likely in the 20-40 HP range depending on model and engine size, refer to manual for exact figures.
Torque Specs:
Refer to manual for specific torque values for various engine components.
Fuel Delivery:
Likely carbureted for 400/500cc models, potentially fuel injected for some 650 models (manual will detail specifics).
Fuel Type:
Unleaded Gasoline
Carburetor Details:
Manual will specify make and model of carburetor (e.g., Mikuni) and include tuning/adjustment procedures.
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with Hi/Low range and Reverse
Optional Transmissions:
N/A for this model year range
Transmission Fluid Spec:
Refer to manual for specific Arctic Cat approved CVT fluid or equivalent.
Gear Ratios:
Detailed in the manual for CVT engagement and reduction gears.
Drive Type:
4x4 (Four-Wheel Drive), with selectable 2WD/4WD engagement.
Length:
Varies by model (e.g., TRV models are typically longer for passenger comfort). Refer to specific model data in the manual.
Width:
Varies by model. Refer to specific model data in the manual.
Height:
Varies by model. Refer to specific model data in the manual.
Wheelbase:
Varies by model. Refer to specific model data in the manual.
Dry Weight:
Varies by model, typically ranging from ~600 lbs for 400s to ~650+ lbs for 650s. Refer to specific model data in the manual.
Towing Capacity:
Typically rated around 1000 lbs or more, but refer to the manual for exact specifications and legal limits.
Atv Safety Standards:
Complies with ANSI/SVIA standards where applicable. Manual will detail specific safety guidelines.
Braking System:
Hydraulic Disc Brakes (front and rear). Manual details operation, maintenance, and troubleshooting.
Lighting:
Headlights, taillight, brake light. Electrical section covers diagnostics and bulb replacement.
Infotainment System:
Not applicable to this utility ATV model range. Focus is on function and reliability.
Driver Assistance Features:
N/A (No electronic driver aids beyond basic vehicle functions).
Connectivity Options:
N/A (No built-in connectivity features).
Oil Change Interval:
Typically every 100 hours or annually. Refer to the manual's 'Periodic Maintenance' section for precise intervals and conditions.
Air Filter Maintenance:
Check and clean/replace as needed, especially in dusty conditions. Refer to manual for specific interval.
Spark Plug Replacement:
Refer to manual for recommended replacement interval and gap specifications.
Cv Belt Inspection:
Regular inspection for wear and damage is recommended, especially before strenuous use. Manual details inspection procedures.
Engine Oil Type:
Refer to manual for specific viscosity (e.g., SAE 10W-40 or 20W-50) and API service classification.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Refer to manual for specific type and mixture ratio (e.g., 50/50).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Refer to manual for exact specification.
Gearcase Oil Type:
Refer to manual for specific gear oil viscosity and API rating for front and rear differentials/gearcases.
Final Drive Oil Capacity:
Refer to manual for specific capacities for front and rear differentials and gearbox.
Common Wear Items:
CVT belt, suspension bushings, ball joints, wheel bearings, brake pads are common wear items on ATVs of this era. Manual provides inspection procedures.
Electrical Connectors:
Corrosion in connectors can be an issue in wet/muddy environments. Manual's electrical section is crucial.
Arctic Cat Atv History:
Arctic Cat has a long history in powersports, transitioning into ATVs with a focus on utility and performance.
2006 Lineup Context:
The 2006 models represent a mature generation of Arctic Cat ATVs, incorporating features like independent rear suspension (IRS) on many models and their established H1 engine. The V-Twin models offered increased power.
Variant Differences:
LE (Luxury Edition) models often include upgrades like alloy wheels, special paint, or enhanced seating. TBX (Traction Master Base) models are typically utility-focused with features like a dump bed. TRV (Touring/Riding Vehicle) models are designed for two-up riding.
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
