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BOMBARDIER ROTAX 800 V 810 ATV Engine Service Repair Manual 2006

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This manual covers the Rotax 800 V 810 engine, a V-Twin, 4-stroke power unit commonly found in All-Terrain Vehicles (ATVs) from 2006. Renowned for its robust design and performance, the...
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Type: Atv
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Sku: 137065
BOMBARDIER ROTAX 800 V 810 ATV Engine Service Repair Manual 2006
This manual covers the Rotax 800 V 810 engine, a V-Twin, 4-stroke power unit commonly found in All-Terrain Vehicles (ATVs) from 2006. Renowned for its robust design and performance, the Rotax engine series has a strong heritage in the powersports industry. This engine, with a displacement of approximately 800cc, is engineered to deliver reliable power for demanding off-road applications, offering an expected horsepower range of 50-70 HP depending on the specific ATV model and tuning. This comprehensive service repair workshop manual provides in-depth technical information for the professional technician. It details engine mechanicals, fuel and ignition systems, cooling, lubrication, electrical systems, and exhaust systems. The manual includes procedures for routine maintenance, scheduled servicing, component inspection, diagnosis of faults, and repair procedures ranging from minor to major overhauls. Troubleshooting guides and diagnostic trees are also included to assist in identifying and resolving performance issues, starting problems, and other operational concerns.
🏷️ Basic Information
Identification
Make:
Bombardier
Model:
ROTAX 800 V 810
Year:
2006
Vehicle Type:
All-Terrain Vehicle (ATV) Engine
Codes
Engine Code:
ROTAX 800 V 810 (specific sub-variants may exist)
👋 Introduction
Market Position
Market Position:
Essential technical resource for Bombardier Rotax 800 V 810 ATV owners and independent service providers
Competitive Analysis
Competitive Analysis:
Provides access to the same level of detailed information as official dealership service manuals, offering significant cost savings for DIY repairs and maintenance.
Key Features
Key Features:
Instant delivery via download, printable pages, user-friendly PDF format, comprehensive coverage (A-Z) for all repair and maintenance needs.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive Service, Repair, Maintenance, Rebuilding, Refurbishing, Restoration
Page Count
Page Count:
Undetermined (Digital format, content-driven)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Electrical System (related to engine operation), Exhaust System, Starting System, Troubleshooting, Diagnostics
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Servicing, Component Inspection, Diagnosis of faults, Repair procedures (minor to major), Reassembly, Overhaul, Rebuilding, Tuning, Electrical troubleshooting
Technical Depth
Technical Depth:
Professional Technician Level: All diagnostic and repair procedures, in-depth technical information
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Print Quality:
High-quality, printable diagrams and text
Binding Type
Binding Type:
N/A (Digital download, printable pages)
Paper Type
Paper Type:
N/A (Digital download, user prints on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke
Displacement:
Approximately 800cc (Exact displacement may vary by specific sub-model or application)
Bore X Stroke:
Specifics to be detailed within the manual
Compression Ratio:
Specifics to be detailed within the manual
Performance
Horsepower:
Expected range typically 50-70 HP, depending on ATV model and tuning (specific figures in manual)
Torque:
Specific figures to be detailed within the manual
Fuel System
Fuel Delivery:
Fuel Injection (EFI) or Carbureted (Specifics to be detailed in manual based on ATV application)
Fuel Type:
Unleaded gasoline (Refer to manual for octane rating)
Lubrication System
Oil Type:
Specific API service classification and viscosity grade (e.g., SAE 10W-40, SAE 20W-50) to be detailed in manual
Oil Capacity:
Specific capacity in liters/quarts to be detailed in manual
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Specific antifreeze/coolant mixture ratio and type (e.g., Ethylene Glycol based) to be detailed in manual
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission is common for this era/engine class of ATVs)
Features
Transmission Features:
High/Low range, Reverse, Engine braking capabilities
Fluid Specifications
Transmission Fluid Type:
Specific CVT fluid or other proprietary lubricant (to be detailed in manual)
📐 Dimensions
Exterior
Engine Dimensions:
Specific physical dimensions (L x W x H) to be detailed in manual, but generally compact for ATV integration.
Weights
Engine Weight:
Specific dry weight to be detailed in manual
🛡️ Safety Features
Ratings
Safety Features:
Manual will cover safety-related maintenance and inspection procedures for engine components affecting vehicle operation.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Engine-focused manual, no infotainment details)
Driver Assistance
Driver Assistance Features:
N/A (Engine-focused manual, no driver assistance details)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100-200 operating hours or annually (Specific intervals in manual based on usage)
Air Filter Cleaning Replacement:
Regular inspection and cleaning/replacement as per manual recommendations, depending on operating conditions.
Spark Plug Replacement:
Intervals to be specified in the manual, typically every 1000-2000 miles or annually.
Fluid Specifications
Coolant Replacement Interval:
Typically every 2-3 years or as specified in the manual.
Known Issues
Common Issues:
While specific issues are best diagnosed with the manual, common areas for engines of this type and era can include: wear in the CVT system, occasional electrical gremlins, potential for cooling system leaks if not maintained, and carburetor/fuel injection system cleaning.
Troubleshooting
Troubleshooting Methodology:
The manual provides systematic diagnostic trees and component testing procedures to identify root causes of performance issues, starting problems, and unusual noises.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Bombardier Recreational Products (BRP) has a long history in powersports, with the Rotax engine line being renowned for performance and reliability across various applications including snowmobiles, ATVs, and personal watercraft.
Model Evolution
Model Evolution:
The Rotax 800 V-Twin engine series evolved to offer increased power and efficiency for demanding off-road applications, becoming a popular choice for performance-oriented ATVs in the mid-2000s.
🏆 Awards & Recognition
Recognitions
Engine Reputation:
Rotax engines are generally recognized for their robust design and performance in the powersports industry. Specific awards for this engine variant are not directly mentioned in the product information but its presence in performance ATVs indicates a high regard.
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