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2006 Chevrolet Cobalt Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Cobalt Year: 2006 Body Styles Covered: All models (Coupe, Sedan) Codes Platform: GM Delta Platform 👋 Introduction Market Position Target Audience: DIY enthusiasts,...
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2006 Chevrolet Cobalt Service and Repair Manual2006 Chevrolet Cobalt Service and Repair Manual2006 Chevrolet Cobalt Service and Repair Manual2006 Chevrolet Cobalt Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Cobalt
Year:
2006
Body Styles Covered:
All models (Coupe, Sedan)
Codes
Platform:
GM Delta Platform
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and Chevrolet Cobalt owners seeking to perform maintenance and repairs
Competitive Analysis
Advantage:
Provides exact factory-level information, eliminating generic repair advice. Offers all necessary data in a single, easy-to-use digital format.
Key Features
Key Benefit 1:
Vehicle-specific, dealership-level repair information
Key Benefit 2:
Comprehensive coverage of all models and repairs (A-Z)
Key Benefit 3:
Detailed step-by-step instructions, diagrams, illustrations, and wiring schematics
Key Benefit 4:
Digital format for easy printing, zooming, and portability
Key Benefit 5:
Compatibility with Windows and Mac operating systems
📋 Manual Details
Coverage Areas
Primary Coverage:
Vehicle Specific - 2006 Chevrolet Cobalt
Scope:
Maintenance, Service, Diagnosis, and Repair
Page Count
Page Count:
Not specified, but described as comprehensive
Manual Type
Manual Type:
Service and Repair Manual
Authenticity:
Factory Service Manual (Exact same manual used by dealership technicians)
Language
Language:
English
Format
Format:
PDF (Digital)
Compatibility:
Windows (Vista32/64, XP, ME, 98, NT, 2000) and Mac
Distribution:
Downloadable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting/Charging, Automatic Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering
Body Electrical And Accessories:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior Trim, Electrical Systems, Multiplex/CAN Communication
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, component inspections
Repair And Diagnosis:
Step-by-step repair procedures, diagnostic troubleshooting guides, component removal and installation, system calibration, wiring schematics for electrical diagnosis
Technical Depth
Depth:
Comprehensive A-Z coverage, detailed instructions, diagrams, illustrations, wiring schematics, and specifications for complete repair
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF (implied by digital format)
Print Quality
Printability:
Fully printable pages, including enlarged diagrams
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options 2006:
2.0L Ecotec L4, 2.2L Ecotec L4, 2.4L Ecotec L4 (Variable Valve Timing), 2.0L Ecotec SC (Supercharged - SS model)
Performance
Horsepower Ranges:
Approx. 140 hp (2.2L) to 171 hp (2.4L) to 205 hp (2.0L Supercharged)
Torque Ranges:
Approx. 150 lb-ft (2.2L) to 170 lb-ft (2.4L) to 200 lb-ft (2.0L Supercharged)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Emission Control
Emission Systems:
Catalytic converter, Oxygen sensors, EGR (where applicable), EVAP system
🔧 Transmission
Standard
Manual Transmission Offered:
Yes (typically 5-speed)
Optional
Automatic Transmission Offered:
Yes (typically 4-speed automatic)
Features
Transmission Fluid Type:
Dexron VI (for automatic transmissions, verify specific application)
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.5 inches (2629 mm)
Length:
Approx. 172.5 inches (4382 mm) for Coupe, 181.4 inches (4608 mm) for Sedan
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 56.0 inches (1422 mm) for Coupe, 55.4 inches (1407 mm) for Sedan
Weights
Curb Weight Range:
Approx. 2700 - 3100 lbs (1225 - 1406 kg), varies by engine and trim
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated (2006 models did not receive specific ratings due to testing changes)
IIHS Front Offset Crash Test:
Good (for models equipped with side airbags)
Active Features
Anti Lock Braking System:
Available/Standard depending on trim level
Traction Control:
Available depending on trim level
Passive Features
Airbags:
Frontal airbags standard, available front side-impact airbags and curtain airbags
Seat Belts:
3-point height-adjustable front seat belts with pretensioners and load limiters, rear 3-point seat belts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player; optional premium audio systems available, some with MP3 capability or auxiliary input jack.
Navigation:
Not typically factory-equipped on base models; aftermarket or dealer-installed options may exist.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Connectivity
Onstar:
Available on some models, offering remote diagnostics, emergency services, and hands-free calling.
Multiplex Can Communication:
Features CAN (Controller Area Network) bus for data communication between various vehicle modules, covered in the electrical section.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, or as indicated by oil life monitor (OLM). Consult manual for specific engine.
Tire Rotation Interval:
Every 7,500 miles
Coolant Flush Interval:
Initial fill is long-life; consult manual for subsequent intervals (e.g., 100,000 miles or 5 years for initial change).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, API certified (verify specific engine requirement, e.g., Dexos is for newer vehicles but check for equivalent GM specification)
Coolant Specification:
GM P/N 12346290 or equivalent (Orange coolant, Dex-Cool compatible)
Brake Fluid Specification:
DOT 3
Known Issues
Common Issue 1:
Exhaust manifold cracks (especially on 2.2L Ecotec engine)
Common Issue 2:
Ignition coil failures
Common Issue 3:
Power steering pump leaks/failures
Common Issue 4:
Stalling or rough idle due to various sensor issues (e.g., MAF, MAP, O2 sensors)
Common Issue 5:
Interior trim fitment and rattle issues
📚 Vehicle History
Brand Heritage
Parent Company:
General Motors (GM)
Model Evolution
Introduction Year:
2004
Generation For 2006:
First Generation (2004-2010)
Production
Manufacturing Location:
Lordstown, Ohio, USA
🏆 Awards & Recognition
Recognitions
Safety Award IIHS:
IIHS Top Safety Pick (for models equipped with side airbags in certain configurations)
Ratings
Consumer Reports Reliability:
Varied; some model years and powertrains received average to below-average reliability ratings from publications like Consumer Reports.
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