Systems Covered:
Engine Overhaul and Rebuilding, Brakes, Sunroof, Timing Belt, Wiring Diagrams, Air Conditioning, Suspension, Transmission, Front End, U-Joints/CV-Joints, Vacuum Systems, Engine Performance, Computer Diagnostics, Serpentine Belts
Electrical System:
Complete wiring diagrams and electrical system diagnostics are a core component of the manual, covering all circuits and components.
Cooling System:
Detailed procedures for the engine cooling system, including diagnosis, repair, and coolant specifications.
Exhaust System:
Information on the exhaust system, including diagnosis of emissions-related issues and potential repair procedures.
Procedures Included:
Engine Overhaul, Rebuilding, Brake Servicing, Timing Belt Replacement, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Alignment Procedures, Transmission Removal and Installation, In-Car Transmission Servicing, Serpentine Belt Routings, Driving Concerns Resolution
Trouble Codes:
The manual extensively covers trouble codes, including diagnostic trouble codes (DTCs) and diagnostic trouble tree charts for systematic troubleshooting.
Technical Depth:
Comprehensive; covers every detail from basic maintenance to complete engine rebuilds and advanced diagnostics, including factory maintenance schedules and torque specifications.
Torque Specifications:
Complete torque specifications are provided for all fasteners related to engine, transmission, suspension, brakes, and body components.
Body And Frame:
While not explicitly detailed in the product description, comprehensive manuals of this caliber typically include basic body repair and frame alignment specifications.
Fuel System Diagnostics:
Detailed procedures for diagnosing issues within the fuel system, including the high-pressure common rail system.
Engine Performance Tuning
Engine Performance Tuning:
The manual provides data and procedures related to engine performance diagnostics and potential adjustments.
Brake System Diagnostics:
Comprehensive diagnostics for the hydraulic and electronic components of the braking system, including ABS.
Suspension Diagnostics:
Detailed troubleshooting for suspension components, including shocks, struts, bushings, and related systems.
Transmission Diagnostics:
In-depth diagnostic procedures for the automatic transmission, covering electronic and mechanical aspects.
Air Conditioning Diagnostics
Air Conditioning Diagnostics:
Procedures for diagnosing and repairing the A/C system, including refrigerant handling and component testing.
Lighting System Diagnostics
Lighting System Diagnostics:
Wiring diagrams and troubleshooting for all exterior and interior lighting systems.
Powertrain Control Module
Powertrain Control Module:
Information related to the Powertrain Control Module (PCM) or Engine Control Unit (ECU), including diagnostic codes and system integration.
Ignition System:
While primarily diesel, the manual covers the glow plug system and related ignition control components.
Maintenance Schedules:
Factory-recommended maintenance schedules for various mileage and time intervals are provided, crucial for longevity.
Lubrication Points:
While not explicitly listed, detailed repair procedures implicitly cover lubrication points for various assemblies.
Special Tools:
The manual likely references specialized tools required for certain procedures, particularly for engine and transmission work.
Diagrams Illustrations:
Hundreds of illustrations, diagrams, and schematics are included to aid in understanding and executing repairs.
Vacuum Diagrams:
Vacuum diagrams are provided for systems that utilize vacuum for operation and control.
Service Intervals:
Factory maintenance schedules and charts are included, covering intervals for oil changes, filter replacements, fluid checks, brake inspections, and more, tailored to the 2006 Sprinter VA.
Fluid Specifications:
Detailed specifications for engine oil (e.g., MB 229.51), transmission fluid (e.g., ATF 3353 or equivalent), coolant, brake fluid, and power steering fluid are provided.
Known Issues:
While not explicitly listed as 'known issues' in the manual description, the comprehensive diagnostic and troubleshooting sections implicitly address common problems encountered with this model, such as diesel particulate filter regeneration, EGR valve issues, and fuel system component wear.