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2006 Ford EXPLORER Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Explorer Year: 2006 Codes Platform: UN175 Chassis Code: UN175 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Target Audience: Families, individuals seeking versatile...
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer
Year:
2006
Codes
Platform:
UN175
Chassis Code:
UN175
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV
Target Audience:
Families, individuals seeking versatile transportation, off-road enthusiasts (depending on trim)
Competitive Analysis
Key Competitors:
Chevrolet TrailBlazer, Dodge Durango, Toyota 4Runner, Nissan Pathfinder, Jeep Grand Cherokee
Key Features
Versatility:
Available in rear-wheel drive (RWD) and four-wheel drive (4WD) configurations, optional third-row seating on some models
Powertrain Options:
Offers robust V6 and V8 engine choices for varying performance needs
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Workshop Service Repair Manual
Page Count
Estimated Pages:
2000+
Format
Format Type:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting, charging, engine management (PCM/ECU)
Transmission Systems:
Automatic transmission (5R55W), manual transmission (if applicable), driveline, axles, driveshafts, differentials
Brake Systems:
Hydraulic system, ABS, traction control, parking brake, brake rotor and pad replacement
Suspension Steering:
Front suspension (independent), rear suspension (solid axle/independent depending on configuration), steering gear, power steering, wheel alignment
Electrical Systems:
Wiring diagrams, body control module (BCM), Powertrain Control Module (PCM), fuses, relays, lighting, power accessories, instrument cluster, diagnostic trouble codes (DTCs)
HVAC Systems:
Heating, ventilation, air conditioning (HVAC) system diagnosis and repair, refrigerant handling
Body And Trim:
Exterior body panels, doors, windows, interior trim, bumpers, hoods, liftgates, seat mechanisms
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection and replacement, battery service
Diagnostic Procedures:
Troubleshooting guides based on symptoms, DTC interpretation and resolution, component testing procedures
Repair Procedures:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair
Specification Data:
Torque specifications, diagnostic specifications, fluid capacities, component measurements, electrical resistance values
Technical Depth
Depth Level:
Comprehensive: from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and troubleshooting trees.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L SOHC V6 (Triton/SOHC V6)
Engine 1 Displacement:
3958 cc (241.5 cubic inches)
Engine 1 Horsepower:
210 HP @ 5000 RPM
Engine 1 Torque:
246 lb-ft @ 3250 RPM
Engine 1 Bore X Stroke:
92.2 mm x 94.0 mm
Engine 1 Compression Ratio:
9.7:1
Engine 1 Fuel Type:
Unleaded Gasoline
Optional Engine
Engine 2:
4.6L SOHC V8 (Triton/2V V8)
Engine 2 Displacement:
4601 cc (280.8 cubic inches)
Engine 2 Horsepower:
239 HP @ 4750 RPM
Engine 2 Torque:
282 lb-ft @ 3500 RPM
Engine 2 Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Pump Type:
In-tank, electric
Emission Control
Catalytic Converter:
Standard (three-way catalytic converter)
🔧 Transmission
Standard Transmission
Transmission Type:
5-speed Automatic (5R55W)
Transmission Fluid Type:
MERCON V
Optional Transmission
Transmission Type Optional:
Not Generally Available for 2006 Model Year (primarily automatic)
Features
Drive Modes:
Selectable 4WD (4x4), Automatic 4WD (4x4 options), RWD
Transfer Case Type:
Electronic Shift-On-Demand (ESOD)
📐 Dimensions
Exterior
Length:
191.8 inches (4872 mm)
Width:
73.4 inches (1864 mm)
Height:
72.1 inches (1831 mm) with roof rack
Wheelbase:
113.7 inches (2888 mm)
Ground Clearance:
Approx. 8.7 inches (221 mm)
Cargo
Cargo Volume Behind 2Nd Row:
40.0 cubic feet (1133 liters)
Cargo Volume Behind 3Rd Row:
13.6 cubic feet (385 liters) (if equipped)
Weights
Curb Weight Min:
4500 lbs (2041 kg) (approx. for V6 RWD)
Curb Weight Max:
4900 lbs (2223 kg) (approx. for V8 4WD)
Gross Vehicle Weight Rating Gvwr:
Up to 6400 lbs (2903 kg)
Towing Capacity:
Up to 7,300 lbs (3311 kg) with Class III Trailer Towing Package
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
5 Stars
NHTSA Passenger Front Impact:
5 Stars
NHTSA Side Impact Driver:
4 Stars
NHTSA Side Impact Rear Passenger:
4 Stars
Rollover Rating:
4 Stars (for 4WD models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Assist
Passive Features
Airbags:
Front airbags (driver and passenger), available front side-impact airbags
Seatbelts:
3-point seatbelts for all occupants, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM stereo with CD player, premium audio system (e.g., Shaker 500/1000), SiriusXM Satellite Radio ready.
Navigation:
Optional factory-installed touchscreen navigation system.
Driver Assistance
Parking Assist:
Optional rear parking sensors.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
Comfort Features
Climate Control:
Manual or available dual-zone automatic climate control.
Seating:
Cloth or leather-trimmed seats, power adjustable driver's seat, heated front seats (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, with synthetic blend or conventional oil.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on inspection.
Engine Coolant Change:
Every 100,000 miles (160,000 km) or 5 years for Ford Premium Gold Coolant (Orange).
Spark Plug Replacement:
4.0L V6: 100,000 miles (160,000 km). 4.6L V8: 100,000 miles (160,000 km) (Long-life spark plugs).
Fluid Specifications
Engine Oil Type V6:
SAE 5W-30 (API Service SG, SH, SJ, SL, or SM rating)
Engine Oil Type V8:
SAE 5W-20 or SAE 5W-30 (API Service SG, SH, SJ, SL, or SM rating) - refer to owner's manual for exact specification.
Transmission Fluid:
MERCON V Automatic Transmission Fluid
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Power Steering Fluid:
Ford High-Performance Power Steering Fluid or equivalent (Dexron II/III).
Known Issues
Common Issue 1:
Ignition coil packs and spark plug wires failure (leading to misfires, rough running).
Common Issue 2:
Transmission issues: Shifting problems, torque converter shudder, internal leaks (especially on higher mileage units).
Common Issue 3:
Interior climate control system faults (blend door actuators, blower motor).
Common Issue 4:
Rust and corrosion, particularly on the frame and body panels in rust-belt regions.
Common Issue 5:
Front suspension component wear (ball joints, tie rods) due to vehicle weight and usage.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, established 1903, a long history of producing reliable and popular vehicles across various segments.
Model Evolution
Explorer Generation:
This is the second generation of the Ford Explorer (2002-2005), which received a significant refresh for the 2006 model year, often referred to as the '06 refresh or second phase of the second generation.
2006 Updates:
Updated styling (grille, headlights, taillights, bumpers), improved interior materials, revised suspension tuning, introduction of the new 4.0L SOHC V6 and 4.6L V8 engines from the Ford truck line.
Production
Manufacturing Locations:
Primary assembly plants: St. Louis Assembly (Missouri, USA), Tortosa Assembly (Spain - for European markets), Louisville Assembly (Kentucky, USA - for later models/variants).
🏆 Awards & Recognition
Recognitions
Safety Award 1:
Achieved 5-star frontal crash test ratings from NHTSA for driver and passenger.
Segment Recognition:
Consistently ranked as a popular choice in the mid-size SUV segment for its towing capacity, available V8 power, and overall utility.