Harley Davidson FLHRC FLHTC 2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Year: 2006 Codes Vin Prefix: 1HD 👋 Introduction Market Position Segment: Full-size, premium touring motorcycles Target Audience: Long-distance riders,...

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Type: Motorcycle

Vendor:

Sku: 473067

Tags: 2006 FLHRC FLHTC Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

Full-size, premium touring motorcycles

Target Audience:

Long-distance riders, touring enthusiasts, owners seeking in-depth maintenance and repair knowledge

Competitive Analysis

Competitors:

Indian Motorcycles, Honda Gold Wing, BMW R 1200 RT

Key Features

Vehicle Focus:

Comfort, touring capability, V-twin rumble, iconic styling

Manual Value:

Factory-level accuracy, comprehensive coverage, essential for DIY maintenance and repair

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

Page Count

Estimated Pages:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Twin Cam 96), Transmission (6-speed Cruise Drive), Clutch, Primary Drive

Chassis:

Frame, Suspension (Front & Rear), Wheels, Tires, Brakes (Front & Rear), Steering

Electrical:

Ignition, Charging System, Starting System, Lighting, Instrumentation, Audio System, Security System

Body:

Fairings, Saddlebags, Tour-Pak, Fenders, Fuel Tank, Seat Assembly, Controls

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Diagnostics:

Troubleshooting guides for common issues, diagnostic trouble codes (DTCs)

Repair:

Engine rebuild, transmission overhaul, brake service, suspension repair, electrical component replacement

Technical Data:

Torque specifications, clearances, wiring diagrams, component identification

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Valvetrain:

Pushrod-actuated, overhead valves with hydraulic lifters

Cooling System:

Air-cooled

Performance

Horsepower:

Approx. 70-75 HP (rated at flywheel)

Torque:

Approx. 90-95 ft-lbs @ 3200 RPM

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

Fuel Capacity:

5.0 US gallons (18.9 L)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive manual transmission

Gear Ratios:

1st: 9.27, 2nd: 6.07, 3rd: 4.51, 4th: 3.67, 5th: 3.17, 6th: 2.79

Clutch Type:

Wet, multi-plate, hydraulic actuation

Features

Primary Drive:

Duplex chain, 34/46 ratio

Final Drive:

Belt drive, 32/66 ratio

Transmission Fluid:

Harley-Davidson Formula + Transmission Oil (or equivalent API GL-4, SAE 50)

📐 Dimensions

Exterior

Length:

Approx. 101.8 in. (2585 mm)

Width:

Approx. 39.2 in. (996 mm)

Height:

Approx. 54.0 in. (1372 mm)

Wheelbase:

Approx. 63.5 in. (1612 mm)

Ground Clearance:

Approx. 5.1 in. (130 mm)

Weights

Dry Weight:

FLHRCI: 786 lbs (356 kg) / FLHTCI: 825 lbs (374 kg)

Gross Vehicle Weight Rating Gvwr:

1300 lbs (590 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is assessed differently than automobiles)

Active Features

Brakes:

Hydraulic disc brakes, front and rear. Dual front discs for FLHTC models.

Tires:

Tubeless tires

Passive Features

Lighting:

Halogen headlamp, integrated front and rear turn signals, brake light, running lights

Security:

Factory-installed H-D Smart Security System with immobilizer

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM/WB radio with cassette and CD player (optional on some models), 4 speakers

Cruise Control:

Standard on FLHTC models, optional on FLHRC

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature for 2006 models.

Connectivity

Connectivity Options:

Limited by era; primarily focused on audio system integration.

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months

Subsequent Service:

Every 5000 miles (8000 km) or 12 months

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W50 motorcycle oil)

Transmission Fluid:

Harley-Davidson Formula + Transmission Oil (or equivalent API GL-4, SAE 50)

Primary Chain Case Oil:

Harley-Davidson Formula + Transmission Oil (or equivalent API GL-4, SAE 50)

Brake Fluid:

DOT 4 (for all hydraulic brakes)

Coolant:

N/A (Air-cooled engine)

Known Issues

Cam Chain Tensioner Wear:

Early Twin Cam 88 models are known for wear on the hydraulic cam chain tensioners, leading to potential engine damage. Later models and upgrades address this.

Regulator Rectifier Failure:

Common failure point in many Harley-Davidson models of this era, leading to charging system issues.

Primary Drive Bearing Issues:

Potential wear on the inner primary bearing can lead to noise and shifting problems.

📚 Vehicle History

Brand Heritage

Brand Origin:

Milwaukee, Wisconsin, USA, founded 1903

Brand Philosophy:

American V-twin motorcycles, freedom, customization, long-distance touring

Model Evolution

Electra Glide Lineage:

Evolved from early Shovelhead and Evolution Big Twin touring platforms

Road King Introduction:

Introduced in 1994 as a retro-styled touring bike with detachable windscreen

Twin Cam Introduction:

Twin Cam 88 introduced in 1999, Twin Cam 96 in 2007 (though 2006 models featured the 88B for certain displacements, the manual likely covers the transition or is geared towards the later 96 Twin Cam era for 2006)

Production

Factory Location:

York, Pennsylvania and Milwaukee, Wisconsin, USA

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Consistently ranked among top touring motorcycles for comfort and reliability by motorcycle publications.

Ratings

Customer Satisfaction:

Generally high customer satisfaction for comfort, ride quality, and iconic style.

Certifications

Emissions Compliance:

Meets EPA and CARB emissions standards for the model year.