Harley Davidson FLHRI Road King 2006 Service Repair Manual

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This manual covers the FLHRI Road King, a renowned motorcycle model produced in 2006. Powered by a robust Twin Cam 96 (1584cc) engine, this iconic machine is engineered for enduring...

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Type: Motorcycle

Vendor:

Sku: 68119

Tags: 2006 FLHRI Road King Harley Davidson Motorcycle Motorcycles Softail

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Description

This manual covers the FLHRI Road King, a renowned motorcycle model produced in 2006. Powered by a robust Twin Cam 96 (1584cc) engine, this iconic machine is engineered for enduring performance and a classic riding experience. The FLHRI Road King is celebrated for its blend of touring comfort and timeless American motorcycle aesthetics, making it a popular choice for long-distance journeys and everyday cruising. Its reliable construction and distinctive design embody the heritage and quality associated with the brand. This comprehensive Service Repair Workshop Manual provides complete service and repair instructions for the 2006 FLHRI Road King. It details maintenance procedures, from routine oil changes and fluid checks to more involved component replacements and system diagnostics. The manual covers all major systems, including the engine, drivetrain, and chassis, offering detailed explanations, step-by-step procedures, and essential technical specifications. Its scope extends to troubleshooting common issues, electrical system repairs, and detailed wiring diagrams, empowering owners and technicians to maintain and restore the vehicle to optimal condition.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRI Road King

Year:

Codes

Engine Code:

Twin Cam 96 (1584cc)

Model Code:

FLHRI

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners with basic mechanical skills and independent service professionals.

Key Features

Features:

Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.

Value Proposition

Benefits:

Empowers owners to perform maintenance and repairs, saving money and increasing vehicle understanding.

📋 Manual Details

Coverage Areas

Coverage:

Complete service and repair instructions

Page Count

Estimated Page Count:

Estimated 500-700 pages (typical for this model and type of manual)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Engine disassembly, assembly, inspection, troubleshooting, lubrication system, cooling system (if applicable to model variant), fuel system, ignition system.

Drivetrain System:

Clutch, transmission, primary drive, final drive, gearbox.

Chassis System:

Frame, suspension (front and rear), steering, wheels, tires, brakes, bodywork, electrical system, lighting.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, battery maintenance.

Repair Procedures:

Component disassembly and reassembly, diagnostics, troubleshooting, component replacement, engine rebuild, transmission overhaul, brake system repair.

Wiring Schematics:

Detailed electrical system wiring diagrams for all circuits.

Technical Depth

Depth:

Comprehensive: From basic maintenance to advanced diagnostics and complete engine/transmission rebuilds.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all versions of Windows and Mac.

Print Quality

Printability:

All pages are fully printable.

Binding Type

Binding:

Not Applicable (PDF Download)

Paper Type

Paper Type:

Not Applicable (PDF Download)

Requirements

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Performance

Displacement:

1584cc (96 cubic inches)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

8.8:1 (typical for Twin Cam 96)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Lubrication System

Oil Type:

Specific Harley-Davidson or equivalent V-twin engine oil (e.g., SAE 20W-50)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Features

Clutch Type:

Hydraulic, multi-plate wet clutch

Final Drive Type:

Belt drive

📐 Dimensions

Exterior

Length:

Approx. 93.7 inches (2380 mm)

Weights

Dry Weight:

Approx. 748 lbs (340 kg)

Gvwr:

Approx. 1280 lbs (580 kg)

Fuel Capacity

Fuel Tank Capacity:

5.0 gallons (18.9 liters)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes, front and rear, with Brembo calipers (typical for FLHRI)

💡 Technology Features

Infotainment

Audio System:

Factory-installed audio system with AM/FM radio, often with cruise control integration (features vary by specific FLHRI trim).

Driver Assistance

Cruise Control:

Electronic cruise control system standard on FLHRI models.

Lighting

Headlight Type:

Halogen headlamp with auxiliary passing lamps.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,500 to 5,000 miles or annually (refer to manual for exact specification for the 2006 model).

Transmission Fluid Interval:

Typically every 10,000 miles or as specified in the manual.

Primary Chain Case Fluid Interval:

Typically every 5,000 miles or annually.

Fluid Specifications

Engine Oil Specification:

Harley-Davidson V-Twin Synthetic Oil 20W-50 or equivalent.

Transmission Oil Specification:

Harley-Davidson Formula+ Transmission and Primary Chaincase Lube or equivalent.

Brake Fluid Specification:

DOT 4 brake fluid (typically).

Known Issues

Common Wear Items:

Clutch friction plates, brake pads, tires, wheel bearings, suspension bushings.

Common Issues

Potential Electrical Issues:

Wiring harness integrity, battery charging system (regulator/stator) can be areas of concern with age.

Engine Characteristics:

Twin Cam 96 engines are known for their torque and reliability, but require proper maintenance to prevent issues like oil leaks or premature wear.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903.

Model Evolution

Road King Evolution:

The Road King model has been a staple in the Harley-Davidson lineup, known for its classic styling and touring capabilities, evolving with engine and chassis updates over the years.

Production

Manufacturing Location:

United States (various Harley-Davidson assembly plants)

🏆 Awards & Recognition

Recognitions

Brand Acclaim:

Harley-Davidson motorcycles consistently receive accolades for their iconic styling, rider experience, and brand loyalty.