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2006 Harley Davidson TOURING FLHRCI Road KING Classic Service Repair Manual

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This manual covers the 2006 FLHRCI Road King Classic, a premium touring motorcycle renowned for its classic styling, comfortable long-distance ride, and the iconic V-twin engine rumble. Designed for riders...
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Type: Motorcycle
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Sku: 104313
2006 Harley Davidson TOURING FLHRCI Road KING Classic Service Repair Manual
This manual covers the 2006 FLHRCI Road King Classic, a premium touring motorcycle renowned for its classic styling, comfortable long-distance ride, and the iconic V-twin engine rumble. Designed for riders who appreciate traditional aesthetics and robust touring capabilities, this model features a Twin Cam 96 engine, electronic sequential port fuel injection, and a 5-speed Cruise Drive transmission. Its engineering prioritizes reliability and a distinctive riding experience, offering extensive customization potential and a legacy of quality. This comprehensive service repair manual provides detailed information for the maintenance, diagnosis, and repair of your 2006 FLHRCI Road King Classic. It covers all major systems, including the powertrain, chassis, and electrical components, with step-by-step procedures for routine maintenance, engine rebuilds, suspension service, and electrical troubleshooting. This manual is an essential resource for owners and technicians, offering the in-depth knowledge required to keep this touring motorcycle in optimal condition and ensure its longevity.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRCI Road King Classic
Year:
2006
Vehicle Type:
Motorcycle (Touring)
Codes
Engine Code:
Not explicitly stated, but implied Twin Cam 96
👋 Introduction
Market Position
Segment:
Premium Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, classic styling, and the ability to perform their own maintenance and repairs.
Competitive Analysis
Key Competitors:
Other large-displacement touring motorcycles from brands like Honda (Gold Wing), Kawasaki (Voyager), Indian (Roadmaster), and other Harley-Davidson touring models.
Key Features
Vehicle Appeal:
Classic styling, comfortable ride, V-twin engine rumble, extensive touring capabilities, extensive customization potential.
Manual Value Proposition
Benefit To Owner:
Enables owners to perform maintenance, diagnostics, and repairs efficiently and accurately, saving time and money, and ensuring proper upkeep of the motorcycle.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (standard US specifications with potential for regional variations noted)
Page Count
Estimated Page Count:
Likely 600-800 pages (typical for comprehensive Harley-Davidson service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Twin Cam 96), Fuel System (EFI), Transmission (5-speed), Clutch, Final Drive (Belt)
Chassis:
Frame, Suspension (Front and Rear), Wheels, Tires, Brakes (Front and Rear), Steering
Electrical:
Ignition System, Lighting, Instruments, Battery, Charging System, Starter, Fault Diagnosis
Bodywork And Trim:
Body panels, Fairings, Saddlebags, Windshield, Seat, Controls, Styling Elements
Fuel System Details:
EFI tuning, sensor diagnostics, fuel pump operation, injector service.
Procedures Included
Maintenance:
Routine checks, Lubrication, Fluid changes, Filter replacements, Spark plug service
Repair:
Engine disassembly/reassembly, Transmission overhaul, Brake system repair, Electrical component replacement
Troubleshooting:
Diagnostic procedures, Symptom-based troubleshooting, Wiring diagrams interpretation
Engine Rebuild:
Detailed procedures for cylinder head removal, piston installation, crankshaft inspection, and complete engine assembly.
Suspension Service:
Fork seal replacement, fork oil changes, rear shock absorber adjustments and replacement.
Electrical Diagnostics:
Wiring diagrams, troubleshooting flowcharts for common electrical faults, component testing procedures.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Clarity:
High quality diagrams and instructions, ensuring clarity of images and graphics when viewed with compatible PDF readers.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF - Printable pages recommended)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1 (typical for Twin Cam 96)
Performance
Horsepower:
Approximately 70-80 HP (estimated, specific dyno figures vary)
Torque:
Approximately 90-95 ft-lbs (estimated, specific dyno figures vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition
Ignition System:
High-performance electronic ignition
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.420, 3rd: 4.774, 4th: 3.750, 5th: 3.150 (typical for 5-speed Cruise Drive)
Clutch Type:
Clutched, mechanically actuated, wet multi-plate
Features
Final Drive:
Carbon fiber belt, 2.21:1 ratio
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + (or equivalent SAE 50 transmission lubricant)
Transmission Fluid Capacity:
Approx. 24 US fl oz (0.71 L)
📐 Dimensions
Exterior
Overall Length:
92.5 in. (2350 mm)
Overall Width:
37.5 in. (952.5 mm)
Overall Height:
52.0 in. (1320 mm)
Wheelbase:
63.5 in. (1613 mm)
Weights
Dry Weight:
Approx. 703 lbs (319 kg)
Wet Weight:
Approx. 745 lbs (338 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1160 lbs (526 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (each)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not rated by NHTSA in the same way as cars).
Active Features
Braking System:
Dual front disc brakes, Single rear disc brake. 2006 models may feature optional ABS (Anti-lock Braking System).
Lighting:
Halogen headlight, LED tail light and stop light, front and rear turn signals.
Passive Features
Ride Control:
Robust chassis and suspension for stable handling.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CD player and CB/Intercom capability (depending on specific trim/options).
Display:
Analog speedometer and tachometer with integrated digital display for odometer, trip meters, and gear selection.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some 2006 FLHRCI models.
Connectivity
Cruise Control:
Standard electronic cruise control for highway comfort.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first)
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first) for most routine maintenance.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic (or equivalent SAE 20W-50 motorcycle oil, meeting Harley-Davidson specifications)
Engine Oil Capacity:
Approx. 4.0 US quarts (3.8 L) with filter change
Primary Chain Case Fluid Type:
Harley-Davidson Formula + (or equivalent SAE 50 primary lubricant)
Primary Chain Case Fluid Capacity:
Approx. 2.8 US quarts (2.6 L)
Brake Fluid Type:
DOT 4 (for ABS and non-ABS models)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, drive belt, wheel bearings, potential exhaust leaks, primary compensator issues on some Twin Cam models.
Electrical Quirks:
Occasional issues with voltage regulators, starter solenoids, and accessory wiring can occur over time.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, established in 1903, renowned for its iconic V-twin engines, cruiser styling, and strong rider community.
Model Evolution
Road King Lineage:
The Road King line has been a staple of Harley-Davidson's touring segment, known for its classic styling that evokes older era touring bikes, featuring detachable windshields and classic chrome accents.
Twin Cam Era:
The 2006 model features the Twin Cam 96 engine, which replaced earlier Evolution engines, offering increased displacement, power, and torque.
Production
Manufacturing Location:
USA (Harley-Davidson plants in York, Pennsylvania, and Milwaukee, Wisconsin are primary assembly locations).
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the 2006 FLHRCI Road King Classic are not commonly cited, the Road King model line has consistently been recognized for its touring prowess and classic appeal by motorcycle enthusiasts and publications.
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