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Iveco DAILY EURO 4 35 C 12 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Iveco Model: Daily Generation: Euro 4 Model Variant: 35 C 12 Year: 2006 Codes Engine Code: F1A 👋 Introduction Market Position Market Position: The Iveco...
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Iveco DAILY EURO 4 35 C 12 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Daily
Generation:
Euro 4
Model Variant:
35 C 12
Year:
2006
Codes
Engine Code:
F1A
👋 Introduction
Market Position
Market Position:
The Iveco Daily 35 C 12 is a robust light commercial vehicle, popular for its durability and payload capacity, often used for last-mile delivery, tradespeople, and specialized transport applications.
Competitive Analysis
Competitive Analysis:
Directly competes with segment leaders like the Mercedes-Benz Sprinter, Ford Transit, Renault Master, and Fiat Ducato. Its strength lies in its often simpler, more rugged mechanical design.
Key Features
Key Features:
This manual offers comprehensive, step-by-step repair guidance with illustrations, empowering users from basic maintenance to complex repairs. Its digital format ensures accessibility and ease of use on various devices.
📋 Manual Details
Coverage Areas
Coverage Areas:
General information, Engine, Clutch, Gearbox, Propeller shafts, Rear axles, Front axle, Front and rear suspensions, Wheels and Tyres, Steering system, Brakes, Bodywork and chassis frame, Maintenance, Electric/Electronic System
Page Count
Page Count:
Not specified, but extensive coverage implied by listed contents.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (including diagnostics, overhaul, and tuning), Clutch (operation, replacement), Gearbox (manual transmission service, repair), Propeller Shafts (maintenance, U-joints), Rear Axles (service, differential), Front Axle (wheel bearings, steering knuckle), Suspensions (front and rear, shock absorbers, springs), Wheels and Tyres (fitting, balancing, alignment), Steering System (power steering, tie rods), Brakes (discs, pads, calipers, hydraulics), Bodywork and Chassis Frame (corrosion protection, panel repair), Electrical/Electronic System (wiring diagrams, lighting, starting, charging, control units).
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, fluid checks), inspections, component removal and installation, troubleshooting for common faults, diagnostic procedures for engine management, brake system bleeding, suspension alignment checks, electrical circuit tracing, body panel repair techniques, chassis lubrication.
Technical Depth
Technical Depth:
Detailed torque specifications for all critical fasteners, specific diagnostic trouble codes (DTCs) and their meanings, component testing procedures (e.g., injector resistance, sensor readings), electrical schematics for the entire vehicle, engine compression testing, transmission gear backlash measurements.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format), ensuring broad compatibility across devices and operating systems.
Print Quality
Print Quality:
Designed for clear display and printing. High-resolution diagrams, schematics, and photographs are expected for effective repair guidance.
Binding Type
Binding Type:
N/A (Digital Product). Compatible with Adobe PDF Reader and other PDF viewers.
Paper Type
Paper Type:
N/A (Digital Product).
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Iveco F1A, a 2.3-liter (2287 cc) inline 4-cylinder turbocharged diesel engine. Known for its torque and reliability in commercial applications.
Performance
Performance:
Engine power output for the '12' variant is typically around 116 PS (114 bhp; 85 kW). Torque figures would be in the region of 270-300 Nm, optimized for load carrying.
Fuel System
Fuel System:
Common Rail direct injection, likely utilizing a high-pressure fuel pump and injectors managed by an electronic control unit (ECU). Equipped with exhaust gas recirculation (EGR) and potentially a Diesel Particulate Filter (DPF) for Euro 4 compliance.
🔧 Transmission
Standard
Standard:
Standard transmission is a 6-speed manual gearbox (e.g., ZF or Iveco branded). This offers a good balance of fuel economy and performance for commercial duties.
Optional
Optional:
An automated manual transmission (AMT) known as 'Hi-Matic' might have been available on some configurations, providing clutchless operation.
Features
Features:
Robust construction designed for heavy use. Gear ratios are optimized for hauling loads and maintaining highway speeds. Clutch system will be hydraulically actuated.
📐 Dimensions
Exterior
Exterior:
The '35 C' refers to a 3.5-tonne GVW rating. Wheelbase, length, and height vary significantly depending on the body style (panel van, chassis cab, crew cab) and specific model variant. Common wheelbases range from 3,000mm to 4,000mm.
Weights
Weights:
Gross Vehicle Weight (GVW): 3,500 kg. Payload capacity varies based on body type but typically ranges from 1,000 kg to 1,500 kg. Unladen weight also varies considerably.
🛡️ Safety Features
Ratings
Ratings:
While formal Euro NCAP scores for LCVs were less common in 2006, the Daily is equipped with standard safety features. Its construction prioritizes structural integrity for commercial loads.
Active Features
Active Features:
Standard: Anti-lock Braking System (ABS). Optional: Electronic Stability Program (ESP), Traction Control System (TCS).
Passive Features
Passive Features:
Driver and front passenger airbags. Height-adjustable seatbelts with pretensioners. Reinforced chassis frame.
💡 Technology Features
Infotainment
Infotainment:
Standard infotainment was basic, typically a 1-DIN radio with CD player and AM/FM tuner. Optional upgrades might include MP3 compatibility, USB/Aux input, and possibly early Bluetooth hands-free systems.
Driver Assistance
Driver Assistance:
Limited driver assistance features beyond ABS. Parking sensors might have been an option. Cruise control was also a possible addition on higher-spec models.
Connectivity
Connectivity:
The primary connectivity is via the OBD-II port for diagnostic scanning. Some models might have had basic telematics for fleet management or emergency calls.
🔧 Maintenance
Service Intervals
Service Intervals:
Engine oil and filter: Every 20,000 km or 12 months. Air filter: Every 40,000 km. Fuel filter: Every 40,000 km. Coolant: Initial change at 60,000 km, then every 120,000 km or 24 months. Brake fluid: Every 24 months. Transmission fluid: Check periodically, change if necessary or at 80,000 km (manual).
Fluid Specifications
Fluid Specifications:
Engine Oil: Iveco recommends specific ACEA E4/E6 or API CJ-4 rated synthetic oils (e.g., 5W-30 or 5W-40). Coolant: Paraflu UP or similar OAT-based coolant (pink/red). Brake Fluid: DOT 4. Gearbox Oil: GL-4 rated gear oil (e.g., SAE 75W-85 or 75W-90).
Known Issues
Known Issues:
Common concerns include potential clogging of the DPF (requiring regular regeneration cycles or manual cleaning), wear on suspension components due to load carrying, injector issues if poor quality fuel is used, and potential electrical gremlins if wiring is damaged. The manual will detail diagnostics for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Iveco, a Fiat Group company, has a deep-rooted history in the commercial vehicle sector, with the Daily line representing a significant part of its LCV offering since the 1970s.
Model Evolution
Model Evolution:
The 2006 model year falls within the second generation (1999-2006), or potentially the beginning of the third generation (2006 onwards) depending on the exact launch dates. This period saw significant updates in engine technology and safety features to meet Euro 4 standards.
Production
Production:
The Iveco Daily is a globally produced vehicle, with major manufacturing sites including Italy (Suzzara), Poland, Spain, and others, depending on the market focus.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Iveco Daily has consistently been recognized as a leading light commercial vehicle, often winning 'Van of the Year' awards in various European markets over its generations for its robustness and operational efficiency.
Ratings
Ratings:
Focus on practical ratings like fuel efficiency for commercial use, durability, and ease of maintenance, which are key selling points in the LCV segment.
Certifications
Certifications:
Euro 4 emissions certification is a key technical compliance for this model year, demonstrating adherence to environmental standards.
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