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Kia Carnival 2006 Service Repair Workshop Manual
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Basic Information Identification Make: Kia Model: Carnival Year: 2006 Codes Internal Chassis Code: VQ Introduction Market Position Segment: Minivan / MPV (Multi-Purpose Vehicle) Target Audience: Families, fleet operators seeking a...
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| Basic Information | |
| Identification | |
| Make: | Kia |
| Model: | Carnival |
| Year: | 2006 |
| Codes | |
| Internal Chassis Code: | VQ |
| Introduction | |
| Market Position | |
| Segment: | Minivan / MPV (Multi-Purpose Vehicle) |
| Target Audience: | Families, fleet operators seeking a practical and spacious vehicle |
| Competitive Analysis | |
| Key Competitors: | Toyota Sienna, Honda Odyssey, Chrysler Town & Country, Dodge Grand Caravan, Ford Freestar |
| Key Features | |
| Design Philosophy: | Emphasizes practicality, interior space, and comfortable seating for multiple passengers |
| Value Proposition: | Offers a strong balance of features, space, and affordability within its segment |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Full Service, Repair, Diagnostics, Troubleshooting, Maintenance |
| Page Count | |
| Estimated Pages: | 1500+ |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling, intake, exhaust |
| Engine Electrical: | Ignition system, fuel injection system (EFI), emission control systems, starting system, charging system, ECU diagnostics |
| Transmission Manual: | 5-speed manual transmission, clutch, gearbox overhaul, shift mechanism |
| Transmission Automatic: | 4-speed automatic transmission (e.g., F4A51/W4A51), torque converter, valve body, electronic control, overhaul |
| Drivetrain: | Front-wheel drive (FWD) system, driveshafts, CV joints, differential (transaxle) |
| Suspension: | Front suspension (MacPherson struts, control arms), rear suspension (multi-link/independent), shock absorbers, springs, bushings |
| Steering: | Power steering system, steering rack, steering column, power steering pump |
| Brakes: | Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), parking brake, brake fluid specifications |
| Body Exterior: | Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim, chassis structure |
| Body Interior: | Seating, dashboard, trim panels, carpets, roof liner, HVAC system, seat belts, airbags |
| Electrical System: | Wiring diagrams, lighting (headlights, taillights, interior), power windows, power locks, mirrors, horn, wipers, washer system, fuse box locations, relays |
| Climate Control: | HVAC system (heating, ventilation, air conditioning), refrigerant, A/C compressor, evaporator, condenser, blower motor |
| Fuel System: | Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator |
| Exhaust System: | Exhaust manifolds, catalytic converter, mufflers, pipes, hangers |
| Emission Control: | EGR system, EVAP system, PCV system, O2 sensors |
| Procedures Included | |
| Scheduled Maintenance: | Oil changes, filter replacements, fluid checks and changes, tire rotations, belt inspections |
| Engine Repair: | Engine diagnostics, cylinder head removal/installation, piston/ring replacement, crankshaft bearing replacement, timing belt/chain service |
| Transmission Repair: | Automatic transmission fluid (ATF) change, filter replacement, valve body service, torque converter replacement, manual transmission clutch replacement |
| Brake Service: | Brake pad replacement, rotor resurfacing/replacement, brake caliper overhaul, brake bleeding, ABS sensor replacement |
| Suspension Repair: | Shock absorber/strut replacement, ball joint replacement, control arm bushing replacement, wheel bearing replacement |
| Steering Repair: | Power steering pump replacement, steering rack replacement, tie rod end replacement |
| Electrical Diagnostics: | Troubleshooting electrical faults, wiring harness repair, component testing, using scan tools |
| HVAC Service: | Refrigerant recharge, leak detection, A/C compressor replacement, blower motor replacement, heater core service |
| Bodywork Repair: | Door panel removal/installation, tailgate adjustments, bumper replacement, glass replacement, seal replacement |
| Troubleshooting Guides: | Step-by-step diagnostic flowcharts for common issues |
| Wiring Diagrams: | Comprehensive electrical schematics for all systems |
| Technical Depth | |
| Depth: | Full rebuild procedures, detailed component specifications, diagnostic fault codes (DTCs), torque specifications, alignment procedures |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Quality: | High-resolution, printable pages, searchable text |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | G6CU (3.5L V6) |
| Engine Type: | Naturally Aspirated SOHC V6 |
| Displacement: | 3.5 Liters (3497 cc) |
| Performance | |
| Horsepower Est: | 195-204 hp @ 5500-5800 rpm (varies by market/spec) |
| Torque Est: | 217-224 lb-ft @ 3000-3500 rpm (varies by market/spec) |
| Fuel System | |
| Fuel Delivery: | Electronic Multi-Port Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline (87 octane recommended) |
| Cooling System | |
| Coolant Type: | Silicate-free, long-life coolant (e.g., HOAT - Hybrid Organic Acid Technology) |
| Lubrication System | |
| Oil Type: | API Service SM or higher, SAE 5W-30 Synthetic Blend or Full Synthetic |
| Oil Capacity Quarts: | 4.8 quarts (4.5 liters) with filter change |
| Transmission | |
| Standard | |
| Transmission Type: | 4-Speed Automatic (e.g., F4A51/W4A51) |
| Optional | |
| Transmission Type: | 5-Speed Manual (less common) |
| Features | |
| Automatic Control: | Electronically controlled with overdrive |
| Fluid Specification | |
| Automatic Transmission Fluid Type: | Kia Genuine ATF SP-III or equivalent (e.g., Dexron III H compatible if specified) |
| Fluid Capacity Quarts | |
| Automatic Transmission Fluid Capacity: | Approx. 7.6 quarts (7.2 liters) drain and fill |
| Dimensions | |
| Exterior | |
| Length In: | 194.1 |
| Width In: | 77.4 |
| Height In: | 67.9 |
| Wheelbase In: | 118.1 |
| Weights | |
| Curb Weight Lbs Est: | 4200 - 4500 lbs |
| Gross Vehicle Weight Rating Gvwr Lbs: | 5600 - 5900 lbs (approx.) |
| Cargo | |
| Cargo Volume Cu Ft Behind 3Rd Row: | 37.2 |
| Cargo Volume Cu Ft Behind 2Nd Row: | 91.7 |
| Cargo Volume Cu Ft Max: | 144.0 |
| Wheel Tire | |
| Standard Tire Size: | P225/70R16 or P235/60R17 |
| Wheel Bolt Pattern: | 5x114.3 mm (5x4.5 inches) |
| Safety Features | |
| Ratings | |
| NHTSA Rollover Rating Est: | 4-Star (based on similar models/era) |
| Active Features | |
| ABS: | Standard |
| Ebd: | Standard |
| Traction Control: | Optional on some trims |
| Electronic Stability Control Esc: | Optional on some trims |
| Passive Features | |
| Airbags Front: | Standard (Driver and Passenger) |
| Airbags Side Curtain: | Optional (for 1st and 2nd row) |
| Seat Belts: | 3-point seat belts with pretensioners for all occupants |
| Technology Features | |
| Infotainment | |
| Audio System: | AM/FM/CD player, available premium audio systems with multiple speakers |
| Display: | Standard LCD display for audio information, optional navigation system |
| Driver Assistance | |
| Cruise Control: | Standard |
| Connectivity | |
| Auxiliary Input: | Available on some models for external audio devices |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil) |
| Engine Air Filter: | Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km) |
| Cabin Air Filter: | Inspect/replace every 15,000 miles (24,000 km) or annually |
| Automatic Transmission Fluid Change: | Every 60,000 miles (96,000 km) or 4 years, subject to driving conditions |
| Spark Plugs: | Replace every 100,000 miles (160,000 km) (iridium type) |
| Coolant Flush: | First flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 3 or DOT 4 |
| Power Steering Fluid Type: | Kia Genuine Power Steering Fluid or DEXRON III Automatic Transmission Fluid |
| Known Issues | |
| Engine Misfires: | Potential for ignition coil failures or fouled spark plugs, especially at higher mileage. |
| Automatic Transmission Shifting: | Some reports of harsh shifting or delayed engagement, often related to fluid degradation or valve body issues. |
| Suspension Noise: | Worn ball joints, tie rod ends, or sway bar links can cause clunking noises, particularly over bumps. |
| Power Sliding Doors: | Occasional issues with motors, switches, or track mechanisms requiring adjustment or replacement. |
| Climate Control Actuators: | Malfunctioning blend door actuators can lead to improper air distribution or temperature control. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Kia Motors Corporation (South Korea) |
| Model Evolution | |
| Generation: | First Generation (VQ) |
| Introduction Year: | 1998 (globally), 2005 (North America) |
| Facelift Year: | 2003 (International), Not facelifted for 2006 North American launch |
| Production | |
| Manufacturing Location: | Hwaseong, South Korea |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | While specific awards for the 2006 model are not widely publicized, the Kia Sedona/Carnival generally received decent safety ratings for its class and era. |