Kia Cerato 2006 Workshop Service Repair Manual

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Basic Information Identification Make: Kia Model: Cerato Year: 2006 Chassis Code: TD Generation: First Generation (LD) Introduction Market Position Market Positioning: A professional-grade technical resource for Kia Cerato 2006 owners...

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Tags: 2006 Car Cars Cerato Kia

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Description

Basic Information
Identification
Make:	Kia
Model:	Cerato
Year:	2006
Chassis Code:	TD
Generation:	First Generation (LD)

Introduction
Market Position
Market Positioning:	A professional-grade technical resource for Kia Cerato 2006 owners and independent repair facilities, offering significant cost savings on maintenance and repairs.
Competitive Analysis
Competitive Advantage:	Provides factory-level information comparable to manuals used in official service centers, ensuring accuracy and completeness, often surpassing generic online resources or simplified manuals.
Key Features
Key Features:	Factory-written, comprehensive coverage of all models and powertrains, detailed diagrams and procedures, enabling DIY repairs and professional diagnostics.
User Benefit
Owner Benefit:	Empowers owners to perform routine maintenance and repairs, saving significant costs and extending the vehicle's lifespan. Facilitates informed communication with professional mechanics.

Manual Details
Coverage
Coverage Areas:	All Models/Engines/Trim/Transmissions Types
Format
File Format:	PDF
Language
Language:	English
Type
Manual Type:	Workshop Service Repair Manual
Delivery
Delivery Method:	Instant Download

Manual Coverage
Systems Covered
Systems Covered:	General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Procedures Included
Procedures Included:	Diagnostic, Repair, Maintenance, Disassembly, Assembly, Cleaning, Reinstalling, Troubleshooting Electrical System
Technical Depth
Technical Depth:	Comprehensive, including detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets.
Wiring Diagrams
Wiring Diagram Completeness:	Extensive wiring diagrams are included, covering all major electrical systems, allowing for precise diagnosis of electrical faults.
Troubleshooting
Troubleshooting Methodology:	Systematic approach to diagnosing common and uncommon problems, with flowcharts and step-by-step guides integrated with relevant technical data.
Chassis Body
Chassis Body Coverage:	Covers frame, body panels, doors, hood, trunk, interior trim, glass replacement, and structural repairs. Includes details on jacking points and lifting procedures.
Suspension Steering
Suspension Steering Coverage:	Detailed procedures for front and rear suspension components (struts, shocks, control arms, bushings), wheel alignment, power steering system (hydraulic or electric depending on variant), and steering column components.
Heating Cooling Ac
HVAC Coverage:	Covers climate control system operation, refrigerant handling (with safety precautions), A/C compressor, condenser, evaporator, blower motor, and heater core diagnosis and replacement.
Fuel System
Fuel System Coverage:	Includes fuel pump, fuel filter replacement, fuel injectors, fuel tank service, fuel pressure testing, and evaporative emission control (EVAP) system diagnostics.
Engine Service
Engine Service Coverage:	Comprehensive engine overhaul procedures, including cylinder head removal/installation, piston/connecting rod service, crankshaft bearing replacement, valve train adjustments, timing belt/chain service, and lubrication system maintenance.
Transmission Service
Transmission Service Coverage:	Covers manual gearbox overhaul, clutch assembly replacement, automatic transmission removal/installation, torque converter service, valve body diagnosis, and transmission fluid and filter changes.

Manual Specifications
Print Quality
Print Quality:	Full Printable
Interactivity
Zoom Functionality:	Yes (Zoom IN/OUT)
Requirements
Software Requirements:	Adobe PDF Reader, WinZip
Compatibility
Operating System Compatibility:	All Versions of Windows & Mac
File Content Quality
PDF Quality:	High-resolution PDF ensuring clarity of text, diagrams, and images for effective use.

Engine Specifications
Primary Engine Options
Engine Options Typical:	1.6L CVVT (G4FC/G4FC2), 2.0L CVVT (G4GC/G4GC2) - Specific engine codes will vary by market and trim. Manual covers all variants.
Performance Characteristics
Typical Horsepower Range:	Approximately 106-112 hp for 1.6L, 138-143 hp for 2.0L. Precise figures detailed within the manual.
Fuel System
Fuel Delivery System:	Multi-Point Fuel Injection (MPI), Electronic Fuel Control (EFC).
Engine Management
Engine Control System:	ECU (Engine Control Unit) managed, with detailed information on sensors, actuators, and diagnostic trouble codes (DTCs) covered in the manual.

Transmission
Standard Transmission
Standard Transmission Type:	5-speed Manual Transmission
Optional Transmission
Optional Transmission Type:	4-speed Automatic Transmission
Transmission Features
Transmission Features:	Covers clutch operation, gear selection, torque converter function (automatic), shift control, and maintenance procedures for both manual and automatic units.
Transmission Fluid
Automatic Transmission Fluid Spec:	Refer to manual for specific ATF type, typically a Dexron-III equivalent or Kia's proprietary fluid. Manual provides correct type and capacity.

Dimensions
Exterior Dimensions
Typical Wheelbase:	Approximately 2650 mm (104.3 inches). Specific dimensions provided for sedan and hatchback variants within the manual.
Typical Length:	Approximately 4530 mm (sedan), 4480 mm (hatchback). Manual provides complete body dimension details.
Weights
Typical Curb Weight:	Ranges from approx. 1200-1350 kg depending on engine and body style. Detailed weight specifications provided in manual.

Safety Features
Passive Features
Passive Safety Features:	Front airbags, optional side airbags. Seatbelt pre-tensioners and load limiters. Body structure designed for impact absorption. Manual covers restraint system diagnostics and repair.
Active Features
Active Safety Features:	Anti-lock Braking System (ABS) available on higher trims. Electronic Brake-force Distribution (EBD). Manual provides detailed brake system diagnostics and repair procedures.
Brakes
Brake System Details:	Front ventilated discs, rear solid discs or drums depending on trim. Manual includes specifications for rotor thickness, pad material, fluid type (DOT 3 or DOT 4), and bleeding procedures.

Technology Features
Infotainment
Infotainment Features Typical:	Base models typically feature an AM/FM stereo with CD player and auxiliary input. Higher trims may include a more advanced audio system and potentially satellite radio. Manual covers radio and speaker system troubleshooting.
Driver Assistance
Driver Assistance Features Typical:	Limited for the 2006 model year, primarily consisting of ABS and EBD on certain trims. No advanced electronic driver aids like traction control or stability control were commonly available.
Connectivity
Connectivity Features Typical:	Basic connectivity through auxiliary audio input. No Bluetooth or USB ports typically featured on this model year. Manual details audio system wiring.

Maintenance
Service Intervals
Typical Oil Change Interval:	Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Refer to manual for specific engine and driving condition recommendations.
Fluid Specifications
Engine Oil Specification:	API SM or higher, ILSAC GF-4 or higher, SAE 5W-20 or 5W-30. Manual provides precise viscosity recommendations based on climate.
Coolant Specification:	Ethylene glycol-based coolant with distilled water, typically a 50/50 mix. Manual specifies Kia's recommended coolant type and system capacity.
Brake Fluid Specification:	DOT 3 or DOT 4. Manual will specify the exact requirement and reservoir capacity.
Known Issues
Common Issues 2006 Cerato:	Occasional reports of minor electrical gremlins, suspension wear (bushings, struts), and potential for catalytic converter issues. Manual addresses troubleshooting for these and many other potential problems.
Scheduled Maintenance
Scheduled Maintenance Coverage:	Includes detailed schedules for spark plug replacement, fuel filter replacement, coolant flush, brake fluid flush, air filter replacement, and timing belt inspection/replacement (if applicable to specific engine variant).
Wheels Tires
Typical Tire Sizes:	Common sizes include 195/60R15 and 205/50R16. Manual lists all factory-approved tire sizes and recommended pressures.
Wheel Bolt Pattern:	Typically 5x114.3 mm (5x4.5 inches). Manual confirms bolt pattern and torque specifications.

Vehicle History
Brand Heritage
Brand Heritage:	Kia Motors Corporation, a South Korean automotive manufacturer with a history dating back to 1944, known for its diverse range of vehicles and growing global presence.
Model Evolution
Model Evolution 2006:	The 2006 model year represents the first generation of the Kia Cerato (LD), a compact car designed to compete in global markets. It replaced the Kia Spectra in some regions and was sold under various names (e.g., Kia Spectra5 in North America for the hatchback). This manual covers the entirety of this first-generation model's development and features.
Production
Production Location Typical:	South Korea (and potentially other international assembly plants). Specific production details are generally not included in repair manuals but this manual reflects the global product.

Awards & Recognition
Recognitions
Industry Recognitions:	While specific awards for the 2006 Cerato are not prominently cited, the model contributed to Kia's growing reputation for value and improved quality in the compact car segment during this period.