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KIA Sorento V6 (3.5L) 2006 OEM Factory Shop Service Repair Manual FSM

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🏷️ Basic Information Identification Make: KIA Model: Sorento Year: 2006 Engine Variant: V6 3.5L Generation Generation Designation: Second Generation (JC) Codes Chassis Code: JC Engine Code Primary: G6CU 👋 Introduction...
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Sku: 349606
KIA Sorento V6 (3.5L) 2006 OEM Factory Shop Service Repair Manual FSM
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sorento
Year:
2006
Engine Variant:
V6 3.5L
Generation
Generation Designation:
Second Generation (JC)
Codes
Chassis Code:
JC
Engine Code Primary:
G6CU
👋 Introduction
Market Position
Positioning:
The KIA Sorento (JC) was positioned as a mid-size SUV offering a blend of capability, comfort, and value, competing with models like the Toyota Highlander, Honda Pilot, and Ford Explorer.
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet TrailBlazer, Nissan Murano
Key Features
Segment Strengths:
Spacious interior, V6 power, available AWD, comfortable ride for its class.
Manual Value Proposition:
Provides factory-level diagnostic and repair information, enabling DIY enthusiasts and professional mechanics to perform accurate and efficient maintenance and repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global specifications may differ
Page Count
Estimated Page Count:
1500-2500 (typical for comprehensive OEM FSM)
Manual Type
Manual Type:
Factory Shop Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, engine control (ECU), transmission (automatic)
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, power windows, power locks, wipers, horn, infotainment systems, body control modules (BCM)
Body:
Exterior body panels, interior trim, doors, hood, tailgate, HVAC system, seats, safety restraints (SRS)
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing
Repair:
Engine overhaul, transmission repair, brake component replacement, suspension overhaul, steering rack replacement, electrical component repair/replacement
Installation:
Component replacement procedures, accessory installation where applicable to factory-fit items
Technical Depth
Depth:
Comprehensive: From basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text with index
Readability:
High-resolution scans, legible text and diagrams
Dependency:
No internet access or proprietary software required
Compatibility:
Universal OS compatibility (Windows, macOS, iOS, Linux)
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6, Lambda G6CU
Displacement:
3.5 Liters (3497 cc)
Bore X Stroke:
93.0 mm x 82.7 mm
Compression Ratio:
9.8:1
Valve Train:
DOHC, 4 valves per cylinder (24 valves total)
Performance
Horsepower Net SAE:
203 hp @ 5500 rpm
Torque Net SAE:
217 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Fuel Tank Capacity:
70 Liters (18.5 US Gallons)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic
Optional
Transmission Options:
N/A for this specific 3.5L V6 model year; typically automatic was standard.
Features
Transmission Control:
Electronic with adaptive shift control
Transmission Fluid Type:
KIA Genuine ATF SP-III or equivalent (Refer to manual for exact specification)
Transmission Fluid Capacity:
Approx. 9.5 Liters (2.5 US Quarts) for change, 10.8 Liters (2.8 US Quarts) for overhaul (Refer to manual)
📐 Dimensions
Exterior
Length:
4675 mm (184.1 in)
Width:
1890 mm (74.4 in)
Height:
1745 mm (68.7 in)
Wheelbase:
2710 mm (106.7 in)
Ground Clearance:
Approx. 200 mm (7.9 in)
Interior
Seating Capacity:
7-passenger (with 3rd-row seating)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 10.4 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 37.2 cu ft
Weights
Curb Weight:
Approx. 1900-2050 kg (4189-4519 lbs) depending on trim and drivetrain
Gross Vehicle Weight Rating Gvwr:
Approx. 2500 kg (5511 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (2006 model year testing)
NHTSA Frontal Crash Passenger:
5-Star (2006 model year testing)
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Optional Electronic Stability Control (ESC) / Traction Control System (TCS) depending on trim
Passive Features
Airbags Front:
Standard Dual front airbags
Airbags Side:
Optional front side-impact airbags and full-length side curtain airbags
Seat Belts:
3-point seat belts with pre-tensioners for all occupants
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with optional Sirius Satellite Radio, steering wheel mounted audio controls.
Navigation:
Optional factory-installed navigation system.
Display:
Central dashboard display for audio and climate settings.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking sensors on some trims.
Connectivity
Aux Input:
Optional auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first)
Air Filter Replacement Interval:
Every 30,000 miles or 24 months
Spark Plug Replacement Interval:
Every 100,000 miles (Iridium type recommended)
Transmission Fluid Change Interval:
Every 60,000 miles or 48 months
Fluid Specifications
Engine Oil Type:
API SM or higher, ILSAC GF-4 or higher, SAE 5W-20 (Refer to manual for specific viscosity recommendations under different temperature conditions)
Coolant Type:
Ethylene Glycol based, OAT (Organic Acid Technology) type coolant, typically red or pink. Use a 50/50 mix with distilled water. Refer to manual for Kia's specific coolant specification.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Oil Consumption:
Some owners reported higher than normal oil consumption, particularly with higher mileage. Regular checks are advised.
Suspension Wear:
Front suspension components (e.g., control arm bushings, sway bar links) can wear prematurely due to vehicle weight and typical SUV usage.
Transmission Hesitation:
Occasional reports of transmission hesitation or rough shifts, often addressed by a fluid and filter change or software update.
HVAC System Issues:
Blend door actuators and blower motor resistor failures can lead to climate control issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
KIA, a South Korean automaker, has a history of producing a wide range of vehicles from economy cars to SUVs, known for offering value and improving quality over successive generations.
Model Evolution
First Generation:
First generation (2000-2006) was a body-on-frame SUV, based on the Kia Sportage platform. The 2006 model year marked the transition to the second generation.
Second Generation Introduction:
The second generation (JC) introduced for the 2007 model year, but this manual covers the transition year 2006 which may refer to the end-of-life cycle of the first generation or early introduction of second generation features.
Production
Manufacturing Plant:
Hwaseong, South Korea
Production Years For Generation:
First Generation: 2000-2006 (This manual is for the 2006 model)
🏆 Awards & Recognition
Recognitions
Safety Award 2006:
Recipient of 5-Star frontal crash test ratings from NHTSA for the 2006 model year.
Value Recognition:
Often recognized for offering a good balance of features, space, and affordability within the mid-size SUV segment.
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