Mercedes Benz ML Class W164 2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML Class Chassis Code: W164 Model Year Covered: 2006 Generation Generation Designation: Second Generation (W164) Generation Years: 2005-2011 Codes Sales Code Example: N/A...

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Sku: 184184

Tags: 2006 Car Cars Featured Mercedes Mercedes Benz ML Class ML Class W164

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

ML Class

Chassis Code:

Model Year Covered:

Generation

Generation Designation:

Second Generation (W164)

Generation Years:

2005-2011

Codes

Sales Code Example:

N/A (specific codes not provided but internal model codes would be relevant in a full manual)

👋 Introduction

Market Position

Segment:

Luxury Mid-size SUV

Positioning:

Positioned as a premium, capable, and comfortable SUV blending off-road prowess with on-road refinement.

Competitive Analysis

Key Competitors:

BMW X5, Audi Q7, Lexus RX, Volvo XC90, Land Rover LR3/LR4.

Key Features

Design Philosophy:

Robust construction, sophisticated interior, advanced safety and technology features.

Unique Selling Points:

Mercedes-Benz engineering, 4MATIC all-wheel drive, optional AIRMATIC suspension, high-quality interior materials.

📋 Manual Details

Coverage Areas

Primary Coverage:

All repair, servicing, and troubleshooting procedures for the Mercedes-Benz ML Class W164 2006.

Geographic Scope:

Global (based on factory service standards, may vary slightly by region).

Page Count

Estimated Page Count:

Hundreds (as stated, specific count not provided, but typical for factory manuals).

Manual Type

Type:

Factory Service Repair Workshop Manual

Purpose:

Repair, maintenance, diagnostics, and troubleshooting.

Language

Language:

Likely English (standard for downloadable factory manuals unless specified otherwise).

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul for all W164 engine variants available in 2006 (e.g., ML350, ML500, ML63 AMG).

Transmission:

Repair, adjustment, and troubleshooting for automatic transmissions (e.g., 7G-TRONIC).

Drivetrain:

Four-wheel drive system (4MATIC), differentials, drive shafts, and CV joints.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, and AIRMATIC (if equipped).

Brakes:

Brake system diagnostics, component replacement (pads, rotors, calipers), ABS, ESP, and SBC (if applicable to the model year).

Steering:

Power steering system, steering column, steering rack, and associated components.

Electrical:

Complete electrical system schematics, component testing, fuses, relays, lighting, and battery system.

Electronics:

Engine control module (ECM), transmission control module (TCM), body control module (BCM), infotainment, climate control, and comfort electronics.

Bodywork:

Exterior panels, doors, hood, tailgate, glass, interior trim, and associated hardware.

Climate Control:

HVAC system diagnostics, refrigerant handling, compressor, blower motor, and climate control unit.

Safety Systems:

Airbag system, seatbelt pretensioners, and related sensor diagnostics.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake service.

Diagnostics:

Fault code interpretation, symptom-based troubleshooting, component testing procedures, diagnostic tool usage (e.g., STAR Diagnosis).

Repair:

Step-by-step instructions for component removal, installation, and adjustment for all covered systems.

Overhaul:

Full engine and transmission overhaul procedures, where applicable.

Troubleshooting:

Systematic approaches to identify and resolve common and complex issues.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Torque Specifications:

Exact torque values for all fasteners and critical components.

Technical Depth

Depth:

Professional-level diagnostics and repair, suitable for both experienced technicians and advanced DIY enthusiasts.

Detail Level:

Highly detailed with step-by-step instructions, exploded diagrams, and high-quality photographic illustrations.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable (common for modern PDF manuals).

Print Quality

Printability:

High-quality, printable pages (single or full manual) as confirmed by product description.

Binding Type

Binding:

N/A (Digital Download PDF)

Paper Type

Paper Quality:

N/A (Digital Download PDF)

Licensing

Usage License:

Unlimited, lifetime usage on multiple devices, no expiry dates or renewal fees.

Compatibility

Operating Systems:

Windows and macOS compatible.

⚙️ Engine Specifications

Primary Engine

Engine Variant Example:

M272 E35 (3.5L V6)

Displacement Example:

3.5 Liters

Configuration Example:

V6 (Naturally Aspirated)

Horsepower Example:

~268 hp @ 6000 rpm

Torque Example:

~258 lb-ft @ 3500 rpm

Performance

Engine Options:

3.5L V6 (ML350), 5.0L V8 (ML500), 6.2L V8 (ML63 AMG - naturally aspirated).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI).

Fuel Type Requirement:

Premium Unleaded Gasoline (91+ octane recommended).

🔧 Transmission

Standard

Transmission Type:

7-speed Automatic (7G-TRONIC)

Drive System:

4MATIC All-Wheel Drive (Standard on most models).

Optional

Optional Transmission:

N/A for 2006 model year W164.

Features

Shift Modes:

Comfort (C) and Sport (S) modes.

📐 Dimensions

Exterior

Length:

Approx. 4807 mm (189.2 in)

Width:

Approx. 1911 mm (75.2 in)

Height:

Approx. 1745 mm (68.7 in)

Wheelbase:

Approx. 2915 mm (114.8 in)

Weights

Curb Weight Example:

Approx. 4,700 - 5,100 lbs (2130 - 2313 kg), varies by engine and options.

Gross Vehicle Weight Rating Example:

Varies by model, typically around 6,000 - 6,500 lbs.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars (for applicable model years).

NHTSA Front Impact Passenger:

5 Stars (for applicable model years).

IIHS Front Overlap Moderate:

Good (for applicable model years).

Active Features

Active Safety Systems:

ABS, EBD, ESP (Electronic Stability Program), Traction Control.

Passive Features

Passive Safety Features:

Front airbags, side airbags, curtain airbags, active front head restraints.

💡 Technology Features

Infotainment

Infotainment System:

COMAND APS (Cockpit Management and Navigation EXperience) system with options for navigation, radio, CD/DVD changer, and auxiliary inputs.

Display Type:

Central color display screen.

Driver Assistance

Driver Assistance Features:

PARKTRONIC (parking assist), optional adaptive cruise control (DISTRONIC).

Connectivity

Connectivity Options:

Bluetooth interface for hands-free calling (functionality may vary based on phone compatibility), optional media interface for external audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval Example:

Flexible service system (ASSYST PLUS), typically around 10,000-15,000 miles or 12 months, based on driving conditions.

Major Service Example:

Around 30,000-50,000 miles, includes brake fluid change, spark plugs (at higher intervals), air filter, cabin filter, transmission fluid service.

Fluid Specifications

Engine Oil Type:

MB 229.5 or 229.51 compliant synthetic oil, viscosity usually 0W-30 or 5W-40 depending on climate.

Transmission Fluid Type:

MB 236.14 (for 7G-TRONIC transmissions).

Coolant Type:

MB 325.0 or 326.0 (Antifreeze/Coolant).

Brake Fluid Type:

DOT 4 Plus (MB Spec 331.0).

Known Issues

Engine M272 Flankshaft Issues:

Some early M272 V6 engines (including potentially some in 2006 models) experienced camshaft adjuster wear leading to check engine lights and rough running. This was later addressed by Mercedes-Benz.

Airmatic Suspension Leaks:

Air suspension compressor or air struts can develop leaks over time, leading to a sagging ride height. The manual will cover diagnosis and repair.

Eletcrical Connector Corrosion:

While not exclusive to this model, various electrical connectors can be susceptible to corrosion in certain climates, affecting sensor readings and module function.

Tailgate Latch Issues:

Some owners report issues with the power tailgate latch mechanism.

📚 Vehicle History

Brand Heritage

Heritage Note:

Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety, translating into the ML Class.

Model Evolution

W164 Introduction:

The W164 generation replaced the W163 and brought significant advancements in styling, technology, and driving dynamics.

W164 Facelift:

A significant facelift occurred for the 2009 model year, affecting styling and features, but this manual covers the pre-facelift 2006 model.

Production

Production Location:

Tuscaloosa, Alabama, USA (for North American market) and various other plants globally.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick History:

The W164 ML Class generally received good safety ratings from IIHS and NHTSA for its model years, often earning Top Safety Pick designations when available.

Ratings

Consumer Satisfaction Index:

Varies by year and reviewer; typically ranked well within its luxury SUV class for comfort and features, though some specific mechanical issues can impact long-term satisfaction scores.