Market Segment:
The Ford Ranger is a popular mid-size pickup truck, known for its robust build, off-road capability, and versatility for both work and leisure.
Key Competitors:
Competes with models such as the Toyota Hilux, Mitsubishi Triton/Pajero Sport, Nissan Navara, and Chevrolet Colorado/S-10 in various global markets.
Manual Value Proposition:
Provides essential technical data and repair procedures for owners and technicians working on the 2006 and later Ford Ranger, particularly focusing on the Duratorq-TDCi diesel variants. Crucial for maintaining optimal performance and longevity.
Systems Covered:
General Information, Chassis, Suspension, Driveline, Brake System, Steering System, Powertrain, Engine (2.5L Duratorq-TDCi, 3.0L Duratorq-TDCi), Automatic Transmission, Manual Transmission, Clutch, Transfer Case, Exhaust System, Fuel System, Electrical System, Climate Control System, Instrumentation and Warning Systems, Battery and Charging System, Information and Entertainment Systems, Lighting, Electrical Distribution, Electronic Feature Group.
Estimated Page Count:
Varies by specific edition/update, but typically 1000+ pages for comprehensive workshop manuals.
Manual Type:
Service and Repair Workshop Manual
Format:
Digital (CD-ROM) - Compatible with Windows and Mac operating systems.
Engine Management:
Detailed diagnostics, testing, and repair procedures for both 2.5L and 3.0L Duratorq-TDCi diesel engines, including fuel injection, turbocharging, emission controls, and engine mechanicals.
Transmission Drivetrain:
Covers automatic and manual transmissions, clutch systems, and transfer case operation, removal, installation, and overhaul procedures.
Suspension Steering:
Comprehensive guidance on front and rear suspension components, steering gear, power steering systems, wheel alignment, and related diagnostics.
Braking System:
Detailed information on hydraulic and ABS brake systems, including component inspection, repair, bleeding procedures, and troubleshooting.
Electrical Electronics:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, charging system, lighting, instrumentation, and electronic modules.
Routine Maintenance:
Includes detailed instructions for oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, and general servicing.
Diagnostic Troubleshooting:
Provides systematic approaches to diagnosing common problems, fault codes, and symptoms across all major vehicle systems.
Major Component Repair:
Step-by-step overhaul and repair procedures for engines, transmissions, differentials, axles, and steering components.
Bodywork Chassis:
Covers chassis maintenance, body panel removal and installation, door mechanisms, and interior trim components.
Depth Of Coverage:
Comprehensive: From routine maintenance and diagnostics to full engine and transmission rebuilds, and detailed electrical system troubleshooting.
Engine Displacement Hp Torque 2.5L:
2.5L Duratorq-TDCi Diesel (WL variant). Horsepower and torque figures vary by specific market and tuning, but typically range from 105-120 HP and 250-280 Nm torque.
Engine Displacement Hp Torque 3.0L:
3.0L Duratorq-TDCi Diesel (WL variant). Horsepower and torque figures typically range from 155-175 HP and 380-450 Nm torque. Known for stronger performance and towing capability.
Engine Technology:
Common Rail Direct Injection (CRDi) turbo diesel with intercooler. Duratorq engines are renowned for their torque and fuel efficiency.
Injection System:
High-pressure common rail direct injection system.
Standard Transmission Type:
Likely a 5-speed or 6-speed manual transmission for base models and lower trims. Specific gearbox codes would be detailed in the manual.
Optional Transmission Type:
Automatic transmission, typically a 5-speed or 6-speed unit, often available on higher trims or with the more powerful engines.
Drivetrain Options:
Available in 4x2 (RWD) and 4x4 (4WD) configurations, with manual or automatic transfer cases for 4x4 models.
Body Styles:
Typically available in Single Cab, Extended Cab (Freestyle Cab/Super Cab), and Double Cab body styles. Bed lengths also vary.
Curb Weight:
Varies significantly based on configuration (cab style, drivetrain, engine), but generally ranges from approximately 1700 kg to 2000+ kg.
Crash Test Ratings:
Safety ratings (e.g., ANCAP, Euro NCAP) vary by model year and market. Early models might have lower ratings compared to later iterations incorporating more advanced safety features.
Active Safety Systems:
Features may include Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), and for some later models, Electronic Stability Control (ESC).
Passive Safety Features:
Airbags (driver, passenger, side airbags depending on trim), seatbelt pretensioners, and a reinforced chassis/cab structure.
Infotainment Systems:
Depending on trim level, infotainment systems could range from basic radio/CD players to units with auxiliary inputs, basic Bluetooth connectivity, and potentially touchscreens in higher-spec models of this era. Manual covers system operation and basic troubleshooting.
Driver Assistance Features:
Limited compared to modern vehicles. Features would primarily include ABS and potentially cruise control. The manual details the operation and maintenance of these systems.
Connectivity Options:
Basic connectivity might include USB or AUX inputs for audio. Satellite navigation was less common in base models of this period.
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, whichever comes first, depending on driving conditions and specific oil used. The manual will provide precise intervals and recommended oil grades.
Transmission Fluid Interval:
Automatic transmission fluid changes are usually recommended every 40,000-80,000 km. Manual transmission fluid and transfer case fluid intervals are also detailed.
Engine Oil Type:
Likely a synthetic or semi-synthetic 5W-30 or 10W-30 diesel engine oil meeting API CF or ACEA B1/B3/B4 specifications. The manual is definitive.
Coolant Type:
Ethylene glycol-based coolant, typically with a 50/50 mix with distilled water, meeting Ford WSS-M97B44-D or equivalent specifications.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, conforming to FMVSS 116 or ISO 4925 standards.
Common Duratorq Tdci Concerns:
Potential issues may include turbocharger wear, diesel particulate filter (DPF) clogging (if fitted), injector problems, glow plug failures, and occasional issues with the EGR valve. The manual will guide diagnosis and repair for these.
Drivetrain Wear:
As a pickup truck, wear on the clutch, driveshaft U-joints, and suspension components is common, especially under heavy use or off-road conditions.
Ford Truck Legacy:
Ford has a long and storied history in the pickup truck market, with the Ranger nameplate being a significant player globally for decades.
Second Generation Ranger Era:
The 2006 model year typically falls within the second generation of the global Ford Ranger (PJ/PK series, depending on region), which saw significant updates in styling, powertrains, and features.
Manufacturing Locations:
The Ford Ranger has been manufactured in various plants worldwide, including Thailand, South Africa, Argentina, and previously in North America (though the North American Ranger diverged significantly).
