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Suzuki VZR 1800 BOULEVARDE M109R 2006 Onward Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Boulevard M109R VZR1800 Year: 2006 onwards Market Segment: Cruiser Motorcycle 👋 Introduction Market Position Market Position: The Suzuki Boulevard M109R (VZR1800) is a...
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Type: Motorcycle
Vendor:
Sku: 474619
Suzuki VZR 1800 BOULEVARDE M109R 2006 Onward Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Boulevard M109R VZR1800
Year:
2006 onwards
Market Segment:
Cruiser Motorcycle
👋 Introduction
Market Position
Market Position:
The Suzuki Boulevard M109R (VZR1800) is a high-performance, large-displacement cruiser known for its muscular styling, powerful V-twin engine, and advanced technology. It targets riders seeking a potent and visually striking motorcycle for cruising and spirited riding.
Competitive Analysis
Competitive Analysis:
Competes with other large-displacement V-twin cruisers from manufacturers like Harley-Davidson (V-Rod), Honda (Valkyrie), and Yamaha (Warrior). Its key differentiators are its unique styling, the massive 1.8-liter engine, and often a more accessible price point than some European or American rivals.
Key Features
Key Features:
Massive 1783cc V-twin engine, shaft drive, advanced fuel injection, powerful braking system, distinctive modern styling with muscle car influences.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive mechanical and electrical systems, including engine, transmission, fuel system, chassis, and electrical components.
Page Count
Page Count:
Not specified, but typical for comprehensive repair manuals of this type.
Manual Type
Manual Type:
Repair Manual / Service Manual
Language
Language:
English (Assumed, based on product name)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Maintenance, Engine, Driveline/Axle, FI System, Fuel System & Throttle Body, Exhaust System, Cooling System, Lubrication System, Chassis, Electrical System, Service Information, Emission Control, Wiring Diagram.
Procedures Included
Procedures Included:
Detailed diagnostic procedures, step-by-step repair instructions, disassembly and reassembly guidance, troubleshooting charts, component testing, and maintenance schedules.
Technical Depth
Technical Depth:
In-depth technical coverage suitable for professional technicians and advanced DIY mechanics, including torque specifications, clearances, timing procedures, and electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF
File Size
File Size:
74MB
Print Quality
Print Quality:
High-resolution digital format, optimized for clear display and printing.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, DOHC, 4-valve per cylinder, V-twin
Displacement:
1783 cc
Bore X Stroke:
112.0 mm x 90.5 mm
Compression Ratio:
12.5 : 1
Performance
Horsepower:
Approx. 125 HP @ 6200 RPM (Specifications may vary by market/region)
Torque:
Approx. 115 lb-ft @ 3400 RPM (Specifications may vary by market/region)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) with dual 52mm throttle bodies
Ignition System:
Digital CDI with dual spark plugs per cylinder
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Lubrication Method:
Wet sump
Emission Control
Emission Control Features:
Catalytic converter (on some models/markets), secondary air injection system.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft drive
Features
Gear Ratios:
Refer to manual for specific gear ratios
Fluid Requirements
Transmission Oil Type:
API GL-5, SAE 80W-90 Hypoid Gear Oil (refer to manual for specific Suzuki recommendations)
Transmission Oil Capacity:
Refer to manual
📐 Dimensions
Exterior
Overall Length:
Approx. 2350 mm (92.5 in)
Overall Width:
Approx. 875 mm (34.4 in)
Overall Height:
Approx. 1105 mm (43.5 in)
Wheelbase:
Approx. 1710 mm (67.3 in)
Ground Clearance:
Refer to manual
Weights
Dry Weight:
Approx. 245 kg (540 lbs)
Curb Weight:
Approx. 252 kg (556 lbs)
Fuel Tank Capacity:
19.5 L (5.1 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety ratings are generally not comparable to automotive standards. Focus is on rider control and braking performance.
Active Features
Braking System Front:
Dual 290 mm discs with 4-piston calipers (e.g., Tokico)
Braking System Rear:
Single 270 mm disc with 2-piston caliper
Suspension Front:
Telescopic, coil spring, oil damped, non-adjustable (some models may have preload adjustment)
Suspension Rear:
Link type, coil spring, oil damped, preload and rebound adjustable
Tires Front:
130/70R18 M/C 63H tubeless
Tires Rear:
240/40R18 M/C 79V tubeless
Passive Features
Lighting:
Halogen headlight, LED taillight
Instrumentation:
Digital speedometer, analog tachometer, gear position indicator, fuel gauge, clock, trip meters.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Motorcycle, no integrated infotainment system.
Driver Assistance
Driver Assistance Features:
N/A - Motorcycle, no electronic driver assistance systems beyond ABS on some later models or optional fitments.
Connectivity
Connectivity Features:
N/A - Motorcycle, no integrated connectivity features.
Engine Management
Engine Management System:
Advanced ECU for fuel injection and ignition timing control.
Lighting Technology
Lighting Technology:
LED taillight assembly for improved visibility and reduced power consumption.
🔧 Maintenance
Service Intervals
Initial Service:
1000 km (600 miles) - Oil and filter change, inspection.
Regular Oil Change:
Every 6000 km (3750 miles) or 6 months.
Air Filter Replacement:
Refer to manual based on operating conditions, typically every 12000 km (7500 miles).
Spark Plug Replacement:
Refer to manual, typically around 12000-18000 km (7500-11000 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH or SJ (refer to manual for exact Suzuki specification)
Engine Oil Capacity:
Approx. 4.5 L (4.8 US qt) with filter change
Coolant Type:
Suzuki Long Life Coolant or equivalent (50% ethylene glycol and 50% de-ionized water)
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Some owners report occasional issues with the fuel pump or clutch wear under heavy use. The wide rear tire can affect handling in tight turns. The stock exhaust note is often considered mild, leading to aftermarket upgrades.
Recall Information:
Refer to the manual or official Suzuki recall database for specific model year recalls.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long history in motorcycle manufacturing, known for innovative engineering, particularly in engine technology (e.g., GSX-R series). The Boulevard line represents their commitment to the cruiser segment.
Model Evolution
Model Evolution:
The M109R (VZR1800) was introduced in 2006 as a flagship cruiser, leveraging Suzuki's experience with large-displacement engines. It was designed to offer a modern take on the classic cruiser with a focus on performance and bold styling. Subsequent years saw minor updates in colors and features.
Production
Production Years:
2006 - Present (with variations and updates)
Manufacturing Location:
Japan (typically)
🏆 Awards & Recognition
Recognitions
Industry Awards:
The M109R has been widely praised for its styling and powerful engine by motorcycle publications. Often featured in 'best cruiser' or 'most stylish' lists.
Ratings
Customer Satisfaction:
Generally high customer satisfaction due to its performance, styling, and reliability when properly maintained.
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