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2006 SUBARU IMPREZA WRX STI Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2006 Codes Chassis Code: GDB Engine Code Primary: EJ257 👋 Introduction Market Position Segment: Performance Compact Sedan/Wagon Target Audience:...
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Sku: 287535
2006 SUBARU IMPREZA WRX STI Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2006
Codes
Chassis Code:
GDB
Engine Code Primary:
EJ257
👋 Introduction
Market Position
Segment:
Performance Compact Sedan/Wagon
Target Audience:
Enthusiasts, performance drivers, rally sport fans, owners seeking to maintain or modify their vehicle.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (standard model), Ford Focus RS, Volkswagen Golf GTI/R32.
Key Features
Performance Focus:
All-wheel-drive (Symmetrical AWD), turbocharged engine, rally-bred performance heritage.
Handling Dynamics:
Driver-focused chassis, responsive steering, performance-tuned suspension.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Service & Repair Manual
Language:
English
Format:
Downloadable Digital File (likely PDF)
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, assembly, disassembly, inspection, troubleshooting, repair of all internal components (pistons, rings, rods, crankshaft, camshafts, valves, timing belt/chain, etc.).
Engine Performance:
Turbocharger system, intercooler, intake and exhaust manifolds, fuel injection, ignition system, engine management system (ECU), emissions control.
Transmission:
Manual transmission (TY757) repair, clutch system, driveline, differentials (front, center, rear), propeller shaft, drive axles.
Brakes:
Hydraulic system, ABS, brake calipers, rotors, pads, master cylinder, brake lines, parking brake, bleeding procedures.
Suspension:
Front and rear suspension components (struts, springs, control arms, bushings, sway bars), alignment specifications, troubleshooting.
Steering:
Power steering system, steering rack, tie rods, steering column, troubleshooting.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, diagnostic connectors (OBD-II).
HVAC:
Heating, ventilation, and air conditioning system (compressor, condenser, evaporator, refrigerant handling, controls).
Body And Chassis:
Body panel removal and installation, doors, windows, interior trim, seats, bumpers, underbody, corrosion protection.
Interior:
Dashboard, instrument panel, seats, seat belts, airbags (SRS), interior trim components, audio system, switches.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt inspection/replacement (if applicable), brake service, tire rotation.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, repair, overhaul, and reinstallation for all major vehicle systems.
Diagnostic Procedures:
ECM diagnostic trouble codes (DTCs), sensor testing, actuator testing, fuel pressure testing, compression testing.
Technical Depth
Diagnostic Tools:
Specifications for required diagnostic tools, scan tools, multimeters, pressure gauges, and specialized Subaru tools.
Torque Specifications:
Precise torque values for all critical fasteners, including engine components, suspension, brakes, and body panels.
Clearances And Tolerances:
Factory specifications for engine component clearances, bearing play, valve lash, and other critical tolerances.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for all circuits, including component locations and wire colors.
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Searchability:
Typically searchable text-based PDF, allowing quick navigation via keywords.
Print Quality
Resolution:
High resolution suitable for printing individual pages or the entire manual.
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L Flat-Four (Boxer) DOHC Turbocharged
Performance
Horsepower Est:
293 hp @ 6000 rpm
Torque Est:
290 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Cooling Type:
Liquid-cooled
Timing
Timing Belt Replacement Interval Est:
Refer to manual for specific mileage/time interval; typically around 60,000-100,000 miles or 5-7 years.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Model Est:
TY757
Optional
Optional Transmission:
N/A for WRX STI model
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) with Driver Controlled Center Differential (DCCD)
Clutch Type:
Hydraulic, single-plate dry
📐 Dimensions
Exterior
Length Est:
173.8 inches
Width Est:
69.7 inches
Height Est:
57.9 inches
Wheelbase Est:
103.0 inches
Weights
Curb Weight Est:
3373 lbs (Sedan)
Gross Vehicle Weight Rating Est:
4550 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Est:
5-star driver, 4-star passenger
IIHS Side Impact Est:
Good
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, full-length side curtain airbags (standard on some trims).
Seat Belts:
3-point front and rear seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD audio system, often with premium speaker option. Aftermarket upgrades common.
Driver Assistance
Dccd System:
Driver Controlled Center Differential allows manual adjustment of front-to-rear torque split for optimal handling.
Connectivity
OBD Ii Port:
Standard OBD-II diagnostic port for reading engine codes and live data.
🔧 Maintenance
Service Intervals
Oil Change Interval Est:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (severe vs. normal).
Engine Oil Capacity Est:
5.8 US quarts (with filter) of 5W-30 synthetic oil.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic API SG/SH/SJ/SL/SM certified
Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (manual transmission)
Differential Fluid Type:
API GL-5, SAE 75W-90 (front and rear differentials)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with Subaru's additive package.
Known Issues
Piston Ring Land Failure:
Common issue in EJ257 engines, especially when modified or driven hard without proper maintenance. Manual will detail inspection and potential fixes.
Head Gasket Leaks:
While less prevalent than on some other Subaru models, it's a potential concern. Manual will cover diagnosis and replacement.
Clutch Wear:
High-performance nature can lead to faster clutch wear, particularly with aggressive driving. Manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Rally Heritage:
Direct lineage from Subaru's World Rally Championship (WRC) success, influencing the WRX STI's performance and DNA.
Model Evolution
Gd Chassis Generation:
This model year falls within the second generation (GD chassis, also known as 'Bugeye'/'Blobeye'/'Hawkeye' depending on specific styling updates) of the Impreza WRX STI.
Production
Manufacturing Location Est:
Japan
🏆 Awards & Recognition
Recognitions
Performance Car Acclaim:
Consistently lauded by automotive press for its performance, handling, and rally-inspired capabilities.
Ratings
Car And Driver Editors Choice:
Often featured in '10Best' lists or similar accolades from automotive publications during its production run.
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