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Subaru Impreza WRX STI 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2006 Codes Chassis Code: GDB Engine Code Primary: EJ257 👋 Introduction Market Position Positioning: Iconic rally-bred performance sedan, renowned...
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Subaru Impreza WRX STI 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2006
Codes
Chassis Code:
GDB
Engine Code Primary:
EJ257
👋 Introduction
Market Position
Positioning:
Iconic rally-bred performance sedan, renowned for its AWD system and turbocharged engine
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Subaru WRX (standard model)
Key Features Vehicle
Differentiating Features:
Symmetrical All-Wheel Drive, Driver Controlled Center Differential (DCCD), Active Torque Split, turbocharged Boxer engine, strong aftermarket support
Manual Purpose
Purpose:
To provide comprehensive diagnostic, repair, and maintenance information for the 2006 Subaru Impreza WRX STI
Target Audience
Audience:
Subaru WRX STI owners, independent repair shops, automotive technicians
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Completeness:
Complete Factory Official Service Information
Page Count
Estimated Pages:
Hundreds
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, turbocharging system
Transmission:
Manual transmission (TY856WR) diagnosis, overhaul, and adjustment
Drivetrain:
All-Wheel Drive (AWD) system, center differential, front and rear differentials, drive shafts, CV joints
Suspension:
Front and rear suspension components, geometry, alignment, shock absorbers, springs, bushings
Brakes:
Brake system hydraulics, ABS (Anti-lock Braking System), rotors, calipers, pads, parking brake
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical:
Battery, charging system, starter, lighting, wipers, horn, power windows, central locking, ECUs
Body:
Body construction, panels, doors, windows, bumpers, interior trim, exterior trim, chassis repair
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Comfort Convenience:
Seats, airbags, seatbelts, audio system, climate control controls
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, belt inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics
Repair:
Component removal, installation, and repair procedures for all major systems
Overhaul:
Detailed step-by-step instructions for engine and transmission overhauls
Adjustment:
Torque specifications, clearances, alignment settings, clutch adjustments
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Technical Depth
Depth:
Full factory level detail, suitable for professional technicians and advanced DIY enthusiasts
Special Tools:
Identification and usage of specialized tools required for specific procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual
Binding Type
Binding Type Physical:
N/A (Digital Download)
Paper Type
Paper Type Physical:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer), 4-cylinder, turbocharged, intercooled
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 80.0 mm
Compression Ratio:
8.0:1
Performance
Horsepower SAE Net:
300 hp @ 6000 rpm
Torque SAE Net:
290 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with electronic throttle control
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharging
Turbocharger Model:
IHI VF39
Intercooler Type:
Top-mounted air-to-air intercooler
Engine Management
ECU Type:
Engine Control Unit (ECU) with specific STI tuning
🔧 Transmission
Standard
Transmission Type:
6-speed manual transaxle (TY856WR)
Features
Dccd:
Driver Controlled Center Differential (DCCD) with manual and automatic modes
Clutch Type:
Hydraulically actuated, multi-plate clutch
Fluid Specs
Transmission Fluid Type:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
Fluid Capacity
Transmission Fluid Capacity:
2.4 Liters (approx.)
📐 Dimensions
Exterior
Length:
4415 mm (173.8 in)
Width:
1750 mm (68.9 in)
Height:
1420 mm (55.9 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
1505 kg (3318 lbs)
Gross Weight Rating:
1950 kg (4299 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star
NHTSA Side Impact:
4-star
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution)
AWD:
Symmetrical All-Wheel Drive (AWD) with DCCD
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters, LATCH child seat anchors
Body Structure:
Reinforced chassis and safety cage construction
💡 Technology Features
Infotainment
Infotainment System:
Base audio system with CD player, AM/FM radio. Options may include upgraded speakers or amplifier.
Driver Assistance
Driver Assistance Features:
ABS, EBD, AWD, DCCD. No modern electronic driver aids like stability control or traction control beyond mechanical systems.
Connectivity
Connectivity Features:
Basic audio connectivity (e.g., auxiliary input might be present depending on trim).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving conditions) or 7,500 miles or 12 months (normal driving conditions)
Air Filter Replacement:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles (platinum-tipped)
Timing Belt Replacement:
Every 105,000 miles or 105 months (timing belt driven engine)
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher)
Engine Oil Capacity:
4.8 Liters (5.1 US quarts) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol based coolant
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues Engine:
Piston ring land failure (ringland failure) leading to compression loss, head gasket leaks, turbocharger failure (especially if oil maintenance is neglected), fuel injector clogging.
Common Issues Suspension:
Worn suspension bushings (especially control arm bushings), strut wear.
Common Issues Clutch:
Clutch wear and potential failure, especially with aggressive driving.
📚 Vehicle History
Brand Heritage
Brand Heritage Summary:
Subaru, known for its Boxer engines and Symmetrical All-Wheel Drive, has a strong heritage in motorsports, particularly rallying.
Model Evolution
Generation Code:
GDB (Third Generation Impreza)
Performance Heritage:
The WRX STI nameplate is directly derived from Subaru's World Rally Championship (WRC) success.
Production
Production Years Model:
2006-2007 (for this specific generation update)
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Award Type:
Car and Driver's 10Best (The Impreza line, including WRX variants, has been a frequent recipient of this award in various iterations).
Award Context:
Recognized for performance, handling, and value in its class.
Ratings
Rating Source:
Various automotive publications and enthusiast communities
Performance Rating:
Highly acclaimed for its rally-inspired performance and all-weather capability.
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