Volvo S60 2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2006 Codes Chassis Code: P2 👋 Introduction Market Position Positioning: Premium compact executive sedan Competitive Analysis Competitors: BMW 3 Series, Audi...

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Type: Car

Vendor:

Sku: 19479

Tags: 2006 Car Cars S60 Volvo

Product variants

Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Premium compact executive sedan

Competitive Analysis

Competitors:

BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS

Key Features

Brand Philosophy:

Safety, Scandinavian design, comfort, and performance

Manual Value Proposition:

Enables DIY repairs, saving significant costs, and ensuring proper maintenance

📋 Manual Details

Coverage Areas

Vehicle Variants Covered:

All Models/Engines/Trim/Transmissions Types

Page Count

Estimated Page Count:

hundreds of pages

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Transmission Service Repair:

Brake System:

Electrical System:

Wiring Diagrams:

Suspension:

Steering:

Cooling System:

Fuel Injection Fuel System:

Emission System:

Heater Air Conditioning:

Engine Control System:

Chassis Body:

Restraint System:

Interior:

Differential Drive:

Axle:

Procedures Included

General Maintenance:

Troubleshooting:

Periodic Lubrication:

Diagnostic Procedures:

Repair Procedures:

Maintenance Procedures:

Disassembly Assembly:

Cleaning Reinstalling:

Electrical Troubleshooting:

Technical Depth

Depth:

Professional Technician Level

Illustrations:

Detailed diagrams, drawings, and photos

Instructions:

Numbered step-by-step instructions

Critical Information:

Notes, cautions, and warnings

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Capability:

Binding Type

Binding:

Digital Download (No physical binding)

Paper Type

Paper Type:

Not Applicable (Digital)

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely includes 2.4L naturally aspirated and turbocharged variants (e.g., B5244S4, B5244T5)

Performance

Horsepower Range:

Typically 170-257 hp depending on variant

Torque Range:

Varies by engine, but generally 170-275 lb-ft

Fuel System

Injection Type:

Sequential Multi-Point Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Type:

Likely a 5-speed Geartronic™ automatic transmission (AW55-50/51SN) or a 6-speed manual transmission

Optional

Optional Transmission:

AWD (All-Wheel Drive) with Geartronic™ automatic

Features

Geartronic Feature:

Manual shifting mode for the automatic transmission

📐 Dimensions

Exterior

Body Style:

4-door Sedan

Weights

Curb Weight:

Approx. 3,300 - 3,600 lbs (1,500 - 1,630 kg)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Likely achieved 5-star ratings in frontal and side impact tests from NHTSA for its generation

Active Features

Active Safety Features:

ABS, EBD, Traction Control, Stability Control (DSTC - Dynamic Stability and Traction Control)

Passive Features

Passive Safety Features:

Multiple airbags (front, side, curtain), whiplash protection system (WHIPS), reinforced safety cage

💡 Technology Features

Infotainment

Infotainment System:

Volvo Audio System with CD player, optional Dolby Surround Sound, optional navigation system.

Driver Assistance

Driver Assistance Features:

Cruise control, parking assistance sensors (optional)

Connectivity

Connectivity Features:

Optional Bluetooth integration for hands-free calling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, using synthetic oil.

Timing Belt Replacement:

For non-turbo engines, usually around 105,000 miles (168,000 km) or 7 years. Turbocharged engines may have a timing chain.

Coolant Change Interval:

Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Specification:

SAE 0W-30 synthetic oil is commonly recommended (e.g., API SM/SN, ACEA A3/B4)

Transmission Fluid Type:

For AW55-50/51SN: JWS 3309 / AW-1 automatic transmission fluid. Check manual for specific type.

Coolant Type:

Volvo Premium Coolant (Blue or Green ethylene glycol based) or equivalent meeting Volvo's specifications.

Known Issues

Common Issues:

PCV system blockage (leading to oil leaks and rough idle), ABS module failure, ignition coil failure, strut mount wear.

📚 Vehicle History

Brand Heritage

Heritage Focus:

Volvo's long-standing commitment to automotive safety and innovative design

Model Evolution

Second Generation P2:

The 2006 S60 belongs to the first generation of the S60, built on the P2 platform, which debuted in 2000.

Production

Manufacturing Locations:

Primarily manufactured in Ghent, Belgium, and Torslanda, Sweden.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Consistently recognized for safety performance by IIHS and NHTSA throughout its production run.