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Volvo S60 2006 Workshop Repair Service Manual

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The Volvo S60, produced in 2006, represents a premium compact executive sedan known for its exceptional safety, Scandinavian design, comfort, and performance. Built on the P2 platform and manufactured in...
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Volvo S60 2006 Workshop Repair Service ManualVolvo S60 2006 Workshop Repair Service ManualVolvo S60 2006 Workshop Repair Service ManualVolvo S60 2006 Workshop Repair Service Manual
The Volvo S60, produced in 2006, represents a premium compact executive sedan known for its exceptional safety, Scandinavian design, comfort, and performance. Built on the P2 platform and manufactured in Belgium and Sweden, this model offers a range of engine options, including naturally aspirated and turbocharged variants, delivering power outputs typically between 170 to 257 horsepower. Its engineering quality is underscored by advanced safety features such as ABS, EBD, DSTC, multiple airbags, and the Whiplash Protection System (WHIPS), contributing to its consistent recognition for safety. The S60 is designed to provide a refined driving experience, competing with established luxury brands and embodying Volvo's heritage of automotive innovation. This comprehensive Workshop Repair Service Manual in English is designed to assist owners, mechanics, and technicians in maintaining and repairing the Volvo S60 (P2 chassis). Covering all models, engines, trims, and transmission types, the manual provides hundreds of pages of detailed information. It includes step-by-step repair procedures, general maintenance guidelines, troubleshooting diagnostics for various systems like the engine, transmission, brakes, electrical, and chassis, along with detailed diagrams, drawings, and photos. This resource is invaluable for ensuring the proper upkeep and longevity of your vehicle, enabling efficient repairs and saving costs.
๐Ÿท๏ธ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2006
Codes
Chassis Code:
P2
๐Ÿ‘‹ Introduction
Market Position
Positioning:
Premium compact executive sedan
Competitive Analysis
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS
Key Features
Brand Philosophy:
Safety, Scandinavian design, comfort, and performance
Manual Value Proposition:
Enables DIY repairs, saving significant costs, and ensuring proper maintenance
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Variants Covered:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
hundreds of pages
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Diagnostic Procedures:
Yes
Repair Procedures:
Yes
Maintenance Procedures:
Yes
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Electrical Troubleshooting:
Yes
Technical Depth
Depth:
Professional Technician Level
Illustrations:
Detailed diagrams, drawings, and photos
Instructions:
Numbered step-by-step instructions
Critical Information:
Notes, cautions, and warnings
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
โš™๏ธ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.4L naturally aspirated and turbocharged variants (e.g., B5244S4, B5244T5)
Performance
Horsepower Range:
Typically 170-257 hp depending on variant
Torque Range:
Varies by engine, but generally 170-275 lb-ft
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Likely a 5-speed Geartronicโ„ข automatic transmission (AW55-50/51SN) or a 6-speed manual transmission
Optional
Optional Transmission:
AWD (All-Wheel Drive) with Geartronicโ„ข automatic
Features
Geartronic Feature:
Manual shifting mode for the automatic transmission
๐Ÿ“ Dimensions
Exterior
Body Style:
4-door Sedan
Weights
Curb Weight:
Approx. 3,300 - 3,600 lbs (1,500 - 1,630 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Likely achieved 5-star ratings in frontal and side impact tests from NHTSA for its generation
Active Features
Active Safety Features:
ABS, EBD, Traction Control, Stability Control (DSTC - Dynamic Stability and Traction Control)
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), whiplash protection system (WHIPS), reinforced safety cage
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Volvo Audio System with CD player, optional Dolby Surround Sound, optional navigation system.
Driver Assistance
Driver Assistance Features:
Cruise control, parking assistance sensors (optional)
Connectivity
Connectivity Features:
Optional Bluetooth integration for hands-free calling.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, using synthetic oil.
Timing Belt Replacement:
For non-turbo engines, usually around 105,000 miles (168,000 km) or 7 years. Turbocharged engines may have a timing chain.
Coolant Change Interval:
Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Specification:
SAE 0W-30 synthetic oil is commonly recommended (e.g., API SM/SN, ACEA A3/B4)
Transmission Fluid Type:
For AW55-50/51SN: JWS 3309 / AW-1 automatic transmission fluid. Check manual for specific type.
Coolant Type:
Volvo Premium Coolant (Blue or Green ethylene glycol based) or equivalent meeting Volvo's specifications.
Known Issues
Common Issues:
PCV system blockage (leading to oil leaks and rough idle), ABS module failure, ignition coil failure, strut mount wear.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage Focus:
Volvo's long-standing commitment to automotive safety and innovative design
Model Evolution
Second Generation P2:
The 2006 S60 belongs to the first generation of the S60, built on the P2 platform, which debuted in 2000.
Production
Manufacturing Locations:
Primarily manufactured in Ghent, Belgium, and Torslanda, Sweden.
๐Ÿ† Awards & Recognition
Recognitions
Safety Awards:
Consistently recognized for safety performance by IIHS and NHTSA throughout its production run.
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