2006 Yamaha VMAX Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: VMAX Year: 2006 Product Type: Service Repair Manual Codes Model Code: VMX1200 Engine Code: 1FK, 3VD, 2WE (Venture-based, though VMAX variants exist) 👋...

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Type: Motorcycle

Vendor:

Sku: 409478

Tags: 2006 Motorcycle Motorcycles VMAX Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Year:

Product Type:

Service Repair Manual

Codes

Model Code:

VMX1200

Engine Code:

1FK, 3VD, 2WE (Venture-based, though VMAX variants exist)

👋 Introduction

Market Position

Market Segment:

Muscle cruiser, performance motorcycle

Brand Identity:

Iconic, powerful, distinctive design

Competitive Analysis

Competitors 2006:

Harley-Davidson V-Rod, Ducati Diavel (later model), some power cruisers from Japanese manufacturers

Key Features

Engine Configuration:

V-four, longitudinal orientation

Design Philosophy:

Stripped-down, muscular styling with advanced engineering

Power Delivery:

Strong low-end torque and impressive mid-range power

📋 Manual Details

Coverage Areas

Primary Coverage:

2006 Yamaha VMAX Motorcycle

Scope:

Comprehensive service and repair for all major systems

Page Count

Estimated Page Count:

500-700 pages (typical for this era and complexity)

Manual Type

Manual Type:

Factory Service Manual (FSM)

Purpose:

Dealership-level repair and maintenance

Language

Language:

English

Format

Format:

Digital (PDF/eBook) likely, though print versions exist

📖 Manual Coverage

Systems Covered

Engine:

Full disassembly, assembly, tuning, diagnostics, and component replacement

Fuel System:

Carburetor overhaul (four 35mm Mikuni CV carburetors), fuel pump, fuel lines, fuel tank

Ignition System:

CDI, spark plugs, ignition coils, timing

Cooling System:

Radiator, cooling fan, coolant circulation, thermostat

Transmission:

5-speed gearbox, clutch operation, maintenance, and repair

Drivetrain:

Shaft drive system, universal joints, final drive housing, fluid specifications

Brakes:

Hydraulic disc brakes (front and rear), caliper service, master cylinders, fluid replacement, bleeding procedures

Suspension:

Front telescopic forks (including air assist if equipped), rear Monoshock absorber, adjustment, rebuild procedures

Electrical System:

Wiring diagrams, lighting, charging system (stator, regulator/rectifier), battery, starter motor, switches, relays

Frame And Bodywork:

Chassis components, body panel removal and installation, seat, fuel tank, fenders, exhaust system

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication points

Troubleshooting:

Diagnostic flowcharts, symptom-based problem solving, common fault finding

Repair:

Step-by-step repair instructions for all major components and systems

Overhaul:

Detailed procedures for engine, transmission, and carburetor overhauls

Adjustment:

Carburetor synchronization, throttle cable adjustment, clutch adjustment, suspension settings

Technical Depth

Depth:

Extensive, covering everything from basic fluid checks to complete engine rebuilds and electrical system diagnostics

Diagnostics:

Advanced diagnostic procedures, including measurement specifications and troubleshooting trees

📊 Manual Specifications

File Format

File Type:

Typically PDF for digital versions

Searchability:

Searchable text for quick information retrieval

Print Quality

Graphics Quality:

High-resolution diagrams, illustrations, and photographs

Binding Type

Binding:

N/A for digital; typically professional binding for print

Paper Type

Paper Quality:

N/A for digital; professional-grade, durable paper for print

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, V-four, DOHC, 4 valves per cylinder

Displacement:

1198 cc (1.2 Liters)

Bore X Stroke:

82 mm x 75 mm

Compression Ratio:

10.0:1

Performance

Horsepower Estimated:

145 HP @ 7500 rpm (approximate, manufacturer figures vary)

Torque Estimated:

114 Nm (84 lb-ft) @ 6000 rpm (approximate)

Fuel System

Fuel Delivery:

4 x Mikuni BDSR35 CV carburetors with DFP (Diaphragm-fed Pump)

Fuel Type:

Unleaded gasoline, minimum 87 octane (RON+MON)/2)

Cooling System

Coolant Type:

Yamaha Coolant (50% ethylene glycol and 50% deionized water)

Lubrication System

Oil Type:

Yamalube 4 (or equivalent) SAE 20W-40 API SE, SF or SG

Oil Capacity With Filter:

4.3 Liters (4.5 US qt)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed

Clutch Type:

Wet, multiple disc

Features

Final Drive:

Shaft drive

Final Drive Oil Type:

Yamalube Hypoid Gear Oil (or equivalent SAE 80 API GL-4)

Final Drive Oil Capacity:

0.3 Liters (0.32 US qt)

📐 Dimensions

Exterior

Length Overall:

2305 mm (90.7 in)

Width Overall:

785 mm (30.9 in)

Height Overall:

1155 mm (45.5 in)

Wheelbase:

1600 mm (63.0 in)

Ground Clearance:

145 mm (5.7 in)

Seat Height:

765 mm (30.1 in)

Weights

Dry Weight:

263 kg (580 lbs)

Wet Weight Estimated:

286 kg (631 lbs) (with all fluids and a full tank)

Fuel Tank Capacity:

15 Liters (3.9 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

Meets all applicable US EPA, DOT, and NHTSA safety standards for motorcycles

Active Features

Braking System:

Dual 298 mm hydraulic disc front brakes, Single 282 mm hydraulic disc rear brake

Tire Size Front:

110/90-18M/C 61V

Tire Size Rear:

150/90-15M/C 74S

Passive Features

Lighting:

Halogen headlamp, LED taillight, turn signals

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, speedometer, fuel gauge, engine temperature gauge, odometer, trip meter

Driver Assistance

Not available on the 2006 VMAX

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 km (2,500 miles) or 6 months, whichever comes first

Filter Change Interval:

Every 8,000 km (5,000 miles) or 12 months, or with every oil change

Spark Plug Service:

Inspect every 4,000 km (2,500 miles), replace every 16,000 km (10,000 miles)

Valve Clearance Check:

Every 16,000 km (10,000 miles)

Carburetor Sync:

Every 8,000 km (5,000 miles)

Fluid Specifications

Brake Fluid Type:

DOT 4 (FMVSS No. 116)

Fork Oil Type:

Yamaha Fork Oil (or equivalent SAE 10W)

Fork Oil Quantity Per Leg:

209 ml (7.1 US oz)

Known Issues

Common Wear Items:

Clutch wear, starter motor brushes, front fork seals, regulator/rectifier (rectifier failure can lead to battery issues)

Carburetor Issues:

Clogged jets due to infrequent use or poor fuel quality, vacuum diaphragm tears

Electrical Gremlins:

Can occur with age, particularly related to wiring harness connections and ground points

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company

Country Of Origin:

Japan

Model Evolution

First Generation Introduction:

Vmx1200 Updates Prior To 2006:

Significant updates included improved suspension, braking, and engine tuning over its lifespan, but the core V-four architecture remained constant.

Production

Production Years:

1985-2007 (for the VMX1200 generation)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Model Reputation:

Widely regarded as a legendary muscle bike, lauded for its distinctive V-four engine and head-turning styling.

Ratings

Magazine Reviews:

Consistently received high marks from motorcycle publications for performance and character.

Certifications

Emissions Standards:

Complies with EPA emissions standards for the model year.