KIA RONDO2007-2008-2009-2010-11-12 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Model Generation: First Generation (UN) Codes Chassis Code: UN 👋 Introduction Market Position Vehicle Segment: Compact MPV / Crossover Target Audience: Families...

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Type: Car

Vendor:

Sku: 357700

Tags: 2007 2008 2009 2010 2011 2012 Car Cars Kia Misc RONDO

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Model Generation:

First Generation (UN)

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV / Crossover

Target Audience:

Families seeking practical, versatile, and affordable transportation.

Competitive Analysis

Key Competitors:

Dodge Journey, Ford Focus Wagon, Mazda5, Toyota Matrix/Corolla Verso (market dependent).

Key Features

Versatility:

Flexible seating configurations (5 or 7-seater options), practical cargo space, and car-like driving dynamics.

Value Proposition:

Offers a good balance of space, features, and affordability within its class.

Design Philosophy:

Combines minivan practicality with the maneuverability and styling of a car.

📋 Manual Details

Coverage Areas

Covered Years:

2007, 2008, 2009, 2010, 2011, 2012

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Repair Manual / Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage of engine mechanicals, including disassembly, inspection, and reassembly. Specifics on lubrication, cooling, fuel delivery, ignition, and emission control systems.

Transmission:

Detailed procedures for automatic and manual transmissions (if applicable), including diagnosis, repair, fluid service, and torque converter replacement.

Drivetrain:

Front-wheel drive (FWD) system coverage, including driveshafts, CV joints, differential, and related components.

Suspension:

Complete front and rear suspension system repairs, including shock absorbers, struts, control arms, bushings, and alignment specifications.

Steering:

Power steering system diagnosis and repair, including pump, rack and pinion, hoses, and fluid specifications.

Brakes:

Front and rear brake system service, including disc brake pad replacement, caliper overhaul, rotor resurfacing/replacement, brake fluid flush, and ABS system components.

Electrical System:

Extensive coverage of the automotive electrical system, including battery, alternator, starter, lighting, power windows, locks, mirrors, and accessory circuits. Includes wiring diagrams.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim removal, bumper service, and frame alignment information.

Heating And Air Conditioning:

HVAC system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and climate control system repairs.

Restraint Systems:

Airbag system component identification, replacement procedures, and diagnostic information for SRS components.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), and common problem diagnosis for various vehicle systems.

Procedures Included

Preventative Maintenance:

Detailed maintenance schedules, oil change procedures, filter replacement, spark plug replacement, belt inspection/replacement, and fluid checks.

Routine Repairs:

Step-by-step instructions for common repairs such as brake pad replacement, bulb replacement, wiper blade replacement, and battery maintenance.

Engine Overhaul:

Comprehensive procedures for engine removal, disassembly, inspection of internal components, machining recommendations, and reassembly, including gasket and seal replacement.

Transmission Rebuild:

Detailed instructions for transmission disassembly, identification of worn parts, replacement of seals, clutch packs, and bands, and reassembly.

Brake System Repair:

Procedures for brake bleeding, caliper and wheel cylinder replacement, master cylinder replacement, and ABS component servicing.

Suspension Component Replacement:

Instructions for replacing struts, ball joints, tie rod ends, control arm bushings, and wheel bearings.

Electrical Troubleshooting:

Guided troubleshooting steps for electrical faults using wiring diagrams, including testing of sensors, actuators, and control modules.

HVAC Repair:

Procedures for recharging the AC system, replacing the blower motor, heater core, and diagnostic testing of climate control modules.

Timing Belt Replacement:

Specific instructions for timing belt removal, installation, and tensioning to prevent engine damage.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Interior Trim Removal:

Instructions for safely removing various interior trim panels for access to components.

Technical Depth

Depth:

Comprehensive rebuild and diagnostic information suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Tools:

References for diagnostic trouble codes (DTCs) and guidance on using OBD-II scanners for diagnosis.

Specifications:

Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values.

Diagrams And Illustrations:

High-quality, easy-to-understand diagrams and step-by-step illustrations for complex procedures.

📊 Manual Specifications

File Format

Type:

Searchable:

Yes (Text-searchable PDF)

Printable:

Print Quality

Quality:

High-resolution, professional digital reproduction.

Binding Type

Type:

N/A (Digital Format)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Usdm:

G4KA (2.0L)

Engine Type Usdm:

Inline 4-cylinder, DOHC, 16-valve

Displacement Usdm:

1998 cc (2.0 Liters)

Bore X Stroke Usdm:

86.0 mm x 86.0 mm

Compression Ratio Usdm:

10.1:1

Horsepower Usdm:

140-142 hp @ 6000 rpm (approx.)

Torque Usdm:

136-137 lb-ft @ 4500 rpm (approx.)

Engine Code Other Markets

Engine Code Other:

Theta II G4KD (2.4L in some markets)

Engine Type Other Markets

Engine Type Other:

Inline 4-cylinder, DOHC, 16-valve

Displacement Other Markets

Displacement Other:

2359 cc (2.4 Liters) (in some markets)

Performance Other Markets

Horsepower Other:

175 hp @ 6000 rpm (approx., for 2.4L)

Torque Other:

169 lb-ft @ 4000 rpm (approx., for 2.4L)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Emission Controls:

Catalytic Converter, EGR (Exhaust Gas Recirculation), On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Type:

4-Speed Automatic Transmission

Optional

Type:

5-Speed Manual Transmission (available on some base models/markets)

Features

Automatic Transmission Features:

Electronically controlled, adaptive shift logic.

Fluid Type

Automatic Fluid Spec:

Kia ATF SP-III or equivalent (check manual for exact part number)

Fluid Capacity

Automatic Fluid Capacity:

Approximately 7.2 Liters (7.6 US Quarts) for a complete drain and fill.

📐 Dimensions

Exterior

Length:

4455 mm (175.4 inches)

Width:

1785 mm (70.3 inches)

Height:

1625 mm (64.0 inches)

Wheelbase:

2700 mm (106.3 inches)

Ground Clearance:

150 mm (5.9 inches) (approx.)

Interior

Seating Capacity:

5 or 7 Passengers

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 300 Liters (10.6 cu ft)

Cargo Volume Behind 2Nd Row:

Approx. 850 Liters (30.0 cu ft)

Weights

Curb Weight Min:

1450 kg (3197 lbs) (approx.)

Gross Vehicle Weight Rating Gvw:

2030 kg (4475 lbs) (approx.)

Tires

Standard Tire Size:

205/60R16

Wheels

Standard Wheel Size:

16-inch Alloy or Steel

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Impact:

5-Star (for applicable models/years)

NHTSA Front Passenger Side Impact:

5-Star (for applicable models/years)

NHTSA Side Driver Impact:

5-Star (for applicable models/years)

NHTSA Side Passenger Impact:

5-Star (for applicable models/years)

NHTSA Rollover Rating:

4-Star (for applicable models/years)

Active Features

Standard Anti-lock Braking System

Electronic Stability Control:

Available/Standard (depending on trim and market)

Traction Control:

Available/Standard (depending on trim and market)

Passive Features

Airbags:

Front airbags, front side-impact airbags, and available full-length side curtain airbags.

Seatbelts:

3-point seatbelts with pretensioners for all occupants, LATCH child seat anchors.

Child Safety Locks:

Standard rear door child safety locks.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with auxiliary input, optional SiriusXM satellite radio, optional Infinity audio system.

Navigation:

Optional in-dash navigation system (market dependent).

Driver Assistance

Cruise Control:

Standard on most trims.

Rearview Camera:

Optional on higher trims, or as an aftermarket addition.

Parking Sensors:

Optional rear parking assist sensors.

Connectivity

Auxiliary Input:

Standard 3.5mm auxiliary audio input jack.

Usb Port:

Optional USB port for media playback and device charging (available on later models/trims).

Convenience Features

Keyless Entry:

Standard or optional keyless entry with remote and panic alarm.

Power Accessories:

Power windows with driver's one-touch down, power door locks, power mirrors.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).

Cabin Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km).

Spark Plugs Replacement:

NGK Iridium type, replace at 105,000 miles (168,000 km).

Transmission Fluid Change:

Inspect every 30,000 miles (48,000 km), recommended service every 60,000 miles (96,000 km) or as per severe service schedule.

Coolant Flush:

Initial replacement at 105,000 miles (168,000 km), then every 52,500 miles (84,000 km) thereafter.

Brake Fluid Flush:

Every 24 months or 48,000 km (30,000 miles), regardless of mileage.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (API SM or higher)

Engine Oil Capacity:

4.3 Liters (4.5 US Quarts) with filter change (for 2.0L engine)

Coolant Type:

Ethylene Glycol based antifreeze/coolant, OAT (Organic Acid Technology) type, Hyundai/Kia Long Life Coolant (Blue) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine Performance:

Occasional reports of rough idle or hesitation, potentially due to carbon buildup on intake valves or faulty sensors.

Transmission Performance:

Some owners report occasional harsh shifting or delayed engagement, often addressed by fluid service or software updates.

Suspension Components:

Premature wear of suspension bushings and ball joints reported by some, especially in vehicles subjected to rough road conditions.

Electrical Issues:

Infrequent reports of minor electrical gremlins, such as power window or accessory malfunctions.

Oil Leaks:

Valve cover gasket leaks can occur over time.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Brand Focus:

Known for producing reliable and value-oriented vehicles, increasingly focusing on design and quality.

Model Evolution

Introduction Year:

2006 (for the 2007 model year)

Generation Overview:

The first generation (UN) of the Kia Rondo was produced from 2006 to 2013, with a facelift occurring around 2011.

Model Name Origin:

Rondo is derived from 'Rondoval', a small amusement park in South Korea, implying a family-friendly and fun vehicle.

Production

Manufacturing Location:

Hwasung, Gyeonggi Province, South Korea

Market Availability:

Primarily North America, Europe (as Kia Carens), and other select global markets.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Several models within this generation received good ratings from the IIHS, with some being named 'Top Safety Pick'.

Consumer Reports Ratings:

Generally received average to above-average ratings for predicted reliability and owner satisfaction, particularly in later model years.

Fuel Economy Rankings:

Competitively positioned in its class for fuel efficiency, especially with the 2.0L engine.