🏷️ Basic Information

Make:

Aprilia

Model:

Mana 850

Model Variant:

GT / ABS

Generation:

First Generation

Chassis Code:

AP810M / AP810MC

👋 Introduction

Market Segment:

Sport-touring motorcycle with unique automatic transmission (VT).

Competitors:

BMW F800ST, Kawasaki Versys, Honda VFR800.

Unique Selling Proposition:

Innovative continuously variable transmission (CVT) system (VT) offering automatic gear shifting, making it accessible for riders seeking convenience without sacrificing performance.

Design Philosophy:

Blend of sporty aesthetics with practical touring capabilities, featuring integrated storage and comfortable ergonomics.

Target Audience:

Riders looking for a versatile motorcycle that can handle commuting, touring, and spirited riding, with an emphasis on ease of use due to the automatic transmission.

📋 Manual Details

Applicable Years:

2007, 2008, 2009, 2010, 2011

Estimated Pages:

350-450

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Complete engine assembly, disassembly, inspection, and overhaul of all internal components (pistons, rings, connecting rods, crankshaft, cylinder head, valves, camshafts, timing system).

Fuel System:

Fuel injection system (ECU, injectors, throttle body, fuel pump, fuel pressure regulator), fuel lines, fuel tank, fuel filter replacement.

Ignition System:

Ignition coils, spark plugs, ECU control, wiring diagrams.

Transmission System:

Automatic transmission (VT) operation, maintenance, troubleshooting, and component-level repair. Includes hydraulic control systems, clutches, and gears.

Electrical System:

Full wiring diagrams, component testing, troubleshooting of lighting, starting, charging, ignition, ECU, instrument cluster, and ABS systems.

Braking System:

Front and rear brake system diagnosis, maintenance (pad/rotor replacement), hydraulic system bleeding, ABS component troubleshooting and replacement.

Suspension System:

Front telescopic fork (damper adjustment, seal replacement, fluid changes) and rear monoshock (spring preload, damping adjustment, linkage maintenance).

Cooling System:

Radiator, coolant hoses, water pump, thermostat, coolant type and capacity, bleeding procedures.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter inspection and replacement procedures.

Chassis And Frame:

Frame inspection, steering head bearing maintenance, swingarm and pivot bearing service.

Bodywork And Trim:

Fairing removal and installation, seat adjustment, storage compartment access, cosmetic component replacement.

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake fluid checks, coolant checks, tire pressure checks, spark plug replacement, air filter cleaning/replacement.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for engine performance issues, electrical faults, transmission problems, and braking system anomalies.

Major Repairs:

Complete engine rebuild, transmission overhaul, suspension fork rebuild, electrical component replacement, ABS unit repair/replacement.

Component Replacement:

Detailed step-by-step instructions for replacing parts such as brake pads, clutch plates (if applicable to VT system), battery, bulbs, fuses, sensors, and body panels.

Wheel And Tire Service:

Tire removal and installation, wheel balancing, rim inspection, and chain lubrication/adjustment.

Diagnostic Procedures:

EFI system diagnostics, fault code retrieval (if applicable), sensor testing, actuator testing.

Depth:

Comprehensive from basic checks to full engine and transmission rebuilds, including advanced electrical diagnostics.

Diagnostic Codes:

Includes information on reading and interpreting diagnostic trouble codes (DTCs) for the EFI and ABS systems.

Specifications:

Provides torque specifications for all fasteners, clearances, fluid capacities, electrical parameters, and component tolerances.

📊 Manual Specifications

File Type:

PDF

Searchability:

Fully searchable text content for quick information retrieval.

Resolution:

High-resolution scans for clear legibility of text and diagrams.

Illustrations:

Detailed diagrams, exploded views, and schematics.

Binding:

N/A (Digital Product)

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 8-valve, SOHC, V-twin

Displacement:

849.7 cc

Bore X Stroke:

92.0 mm x 76.0 mm

Compression Ratio:

10.0:1

Horsepower:

75 HP (55 kW) @ 7,000 rpm (approx.)

Torque:

83 Nm (61 lb-ft) @ 6,000 rpm (approx.)

Fuel Delivery:

Electronic Fuel Injection (EFI) with Mikuni throttle bodies

Fuel Type:

Unleaded gasoline, minimum 91 octane

Fuel Tank Capacity:

15 Liters (3.96 US gallons)

🔧 Transmission

Transmission Type:

Variable Transmission (VT) - Automatic CVT with 3 modes (Standard, Sport, Manual-sequential)

Optional Transmission:

N/A (VT is standard across all models)

Clutch Type:

Wet multi-plate automatic clutch

Final Drive:

Sealed O-ring chain

Gear Ratio:

Variable ratio via CVT (specific ratios detailed in manual)

Transmission Fluid Type:

API GL-4, SAE 75W/90 gear oil (for gearbox if separate, VT system uses specific fluid)

📐 Dimensions

Length:

2,170 mm (85.4 in)

Width:

830 mm (32.7 in)

Height:

1,245 mm (49.0 in)

Wheelbase:

1,505 mm (59.3 in)

Seat Height:

800 mm (31.5 in)

Ground Clearance:

170 mm (6.7 in)

Dry Weight:

213 kg (470 lbs)

Wet Weight:

230 kg (507 lbs) (approx.)

Front Tire Size:

120/70-17

Rear Tire Size:

180/55-17

Wheel Type:

Alloy wheels

Wheel Bolt Pattern:

N/A (typical motorcycle hub mounting)

🛡️ Safety Features

Crash Test Results:

N/A (Motorcycles typically not rated by organizations like NHTSA or Euro NCAP)

ABS:

Optional Anti-lock Braking System (ABS) available on certain models.

Braking System Type:

Dual 320mm discs with 4-piston calipers (front), Single 280mm disc with 2-piston caliper (rear).

Lighting:

Halogen headlamp, LED tail light.

Frame Construction:

Steel trellis frame for rigidity and handling.

💡 Technology Features

Instrument Cluster:

Digital LCD display with tachometer, speedometer, odometer, trip meter, gear indicator, engine temperature, clock, and diagnostic warning lights.

Storage:

Integrated under-seat storage compartment with a capacity of approximately 10 liters, which can be expanded with optional luggage accessories.

ABS:

Optional ABS system for enhanced braking safety, detailed in the manual for diagnostics and maintenance.

Usb Port:

Not standard; some aftermarket solutions may exist.

Ride Modes:

Three selectable riding modes for the VT transmission: Standard, Sport, and Manual (sequential shifting via handlebar buttons).

🔧 Maintenance

Oil Change Interval:

Every 7,500 km (4,660 miles) or annually. (Specific intervals detailed in manual).

Filter Replacement Interval:

Oil filter: Every 7,500 km (4,660 miles). Air filter: As needed, typically every 15,000 km (9,320 miles).

Spark Plug Replacement:

Every 15,000 km (9,320 miles).

Chain Adjustment Interval:

Every 1,000 km (620 miles) or as needed.

Engine Oil Type:

SAE 10W-40, API SG/SH/SJ or higher, JASO MA compliant motorcycle oil.

Engine Oil Capacity:

Approx. 3.2 Liters (3.39 US quarts) with filter change.

Coolant Type:

Ethylene glycol based coolant, 50% mixture with distilled water.

Brake Fluid Type:

DOT 4.

Common Wear Items:

Chain and sprockets, brake pads, tires, fork seals.

Vt System Considerations:

While generally reliable, proper maintenance of the VT system is crucial; the manual provides detailed guidance on its care.

Electrical Connections:

Occasional issues with corrosion on electrical connectors, particularly in harsh weather. Manual helps diagnose and repair.

📚 Vehicle History

Brand Origin:

Aprilia is an Italian motorcycle manufacturer with a rich history in racing and performance-oriented motorcycles.

Introduction Year:

2007

Development Focus:

To create a versatile, comfortable, and easy-to-ride motorcycle that appeals to a broader range of riders, particularly through its innovative automatic transmission.

Design Team:

Developed by Aprilia's engineering team, with a focus on integrating the unique VT system seamlessly into the chassis and engine.

Manufacturing Location:

Italy

Production Run:

Produced from 2007 to approximately 2012, with the 850cc engine also powering other Aprilia models.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the Mana 850 may be limited, its innovative VT transmission was recognized for offering a unique riding experience and accessibility in the sport-touring segment.

Review Scores:

Generally positive reviews highlighted its comfortable ergonomics, capable handling, and the convenience of the automatic transmission, though some noted the VT system's performance was more suited to touring than aggressive sport riding.