🏷️ Basic Information

Make:

BMW

Model:

528i

Applicable Years:

2007, 2008, 2009, 2010

Chassis Codes:

E60 (LCI)

Body Styles Covered:

Sedan (Saloon)

Generation Designation:

Fifth Generation (E60 LCI)

👋 Introduction

Segment:

Executive/Mid-size Luxury Sedan

Target Audience:

Owners seeking detailed DIY repair and maintenance information, independent repair shops, automotive enthusiasts.

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type.

Value Proposition:

Provides comprehensive, manufacturer-level technical data to empower owners and technicians for accurate diagnosis and repair.

Download Benefit:

Instant download eliminates shipping costs and delays, allowing immediate access to critical repair information.

📋 Manual Details

Engine Coverage:

3.0L Inline-6 (N52B30)

Transmission Coverage:

6-speed manual, 6-speed automatic (Steptronic)

Major Systems Covered:

Engine, Drivetrain, Suspension, Brakes, Steering, Electrical, HVAC, Bodywork, Diagnostics

Total Pages:

1662

Type:

Workshop Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, fuel delivery, emission control.

Engine Electrical:

Ignition system, starter, alternator, engine control module (ECM) wiring diagrams, sensors, actuators.

Transmission Manual:

Clutch system, gearbox assembly, shift mechanism, torque specifications, internal components.

Transmission Automatic:

Transmission control module (TCM), hydraulic system, valve body, planetary gear sets, fluid specifications, torque converter.

Drivetrain:

Driveshafts, universal joints, differential, axles, wheel bearings, NVH (Noise, Vibration, Harshness) control.

Suspension Front:

MacPherson struts, control arms, anti-roll bar, bushings, springs, shock absorbers, alignment specifications.

Steering:

Power steering system (hydraulic or electric depending on build date), steering rack, tie rods, steering column, alignment.

Brakes Front:

Brake calipers, rotors, pads, brake lines, ABS (Anti-lock Braking System) components, DSC (Dynamic Stability Control).

Electrical Body:

Lighting, power windows, door locks, mirrors, wipers, horn, interior controls, comfort access system.

Electrical Chassis:

Battery, charging system, starter motor, fuse box locations, relay assignments, wiring harness routing.

HVAC:

Air conditioning system, heating system, climate control unit, blower motor, refrigerant recharge procedures, cabin filter replacement.

Body Exterior:

Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement.

Body Interior:

Dashboard removal, seat removal, trim panels, headliner, carpet replacement.

Diagnostics:

OBD-II (On-Board Diagnostics) troubleshooting, fault code interpretation, diagnostic tool usage, wiring diagram analysis, component testing.

Rear Suspension:

Multi-link independent suspension, control arms, trailing arms, springs, shock absorbers, alignment specifications.

Rear Brakes:

Brake calipers, rotors, pads, parking brake mechanism, ABS/DSC components.

Maintenance:

Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, air filter replacement.

Repair:

Component replacement (e.g., alternator, starter, fuel pump, water pump), gasket and seal replacement, fluid line repairs.

Troubleshooting:

Step-by-step diagnostic flowcharts for common drivability issues, electrical faults, and system malfunctions.

Rebuilds:

Engine overhaul, transmission overhaul, differential rebuild, suspension component rebuild.

Adjustments:

Wheel alignment, parking brake adjustment, idle speed adjustments (where applicable).

Depth Level:

Comprehensive: Covers everything from routine maintenance to major component overhauls and complex diagnostics.

Diagnostic Capability:

Includes detailed diagnostic procedures, wiring diagrams, component testing, and fault code interpretations.

Wiring Diagrams:

Extensive and detailed electrical schematics for all vehicle systems.

📊 Manual Specifications

Format Details:

PDF (Portable Document Format) - optimized for digital viewing and printing.

Quality:

High-resolution scans ensuring clarity of text, diagrams, and images.

Binding:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Code:

N52B30

Engine Configuration:

3.0 Liter (2996 cc) Naturally Aspirated Inline 6-Cylinder

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.7:1

Valvetrain:

Double Overhead Camshafts (DOHC), 24 valves, VANOS (Variable Valve Timing), Valvetronic (Variable Valve Lift).

Horsepower Hp:

230 hp @ 6500 rpm

Torque Lb Ft:

200 lb-ft @ 2750 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent.

Engine Oil Type:

BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) synthetic engine oil.

Engine Oil Viscosity:

5W-30 or 0W-30 recommended.

Oil Capacity Liters:

6.5 Liters (approx. 6.9 US quarts)

🔧 Transmission

Standard Transmission:

6-Speed Manual (GS6-37BZ / GS6-37BG)

Optional Transmission:

6-Speed Steptronic Automatic (GA6HP19Z)

Automatic Features:

Manual shift mode (Steptronic), sport mode, adaptive shift logic.

Automatic Transmission Fluid Type:

BMW ATF LT-3 (Dexron VI equivalent) or OEM specified fluid.

Automatic Transmission Fluid Capacity:

Approx. 8.0 Liters (for complete refill, including torque converter)

📐 Dimensions

Length Mm:

4841 mm (190.6 inches)

Width Mm:

1846 mm (72.7 inches)

Height Mm:

1468 mm (57.8 inches)

Wheelbase Mm:

2885 mm (113.6 inches)

Curb Weight Kg:

Approx. 1600-1650 kg (depending on options)

Gross Vehicle Weight Rating Kg:

Approx. 2150 kg

Trunk Volume Liters:

520 Liters (18.4 cubic feet)

Wheel Bolt Pattern:

5x120 mm

Standard Wheel Size:

17 or 18 inches (depending on trim)

Standard Tire Sizes:

225/50R17 (front/rear) or 245/40R18 (front/rear)

🛡️ Safety Features

NHTSA Front Crash Test Rating:

5-Star (for driver and passenger)

IIHS Side Impact Rating:

Good

Active Safety Systems:

ABS, DSC (Dynamic Stability Control), DTC (Dynamic Traction Control), CBC (Cornering Brake Control), Run-Flat Tires (optional).

Airbags:

Frontal airbags (driver/passenger), front side-impact airbags, head protection system (curtain airbags).

Seat Belts:

3-point inertia-reel seat belts with pretensioners and force limiters.

💡 Technology Features

Infotainment System:

iDrive system (typically CCC or updated CIC interface depending on build date), with features like radio, CD player, optional navigation, Bluetooth, and AUX input.

Driver Assistance Features:

Optional features may include adaptive cruise control, park distance control (PDC), rearview camera.

Connectivity Options:

Bluetooth hands-free calling, USB interface (later models), SiriusXM satellite radio (optional).

🔧 Maintenance

Oil Change Interval:

Variable, typically every 10,000-15,000 miles or 1 year, depending on driving conditions and oil life indicator (Condition Based Service - CBS).

Brake Fluid Interval:

Every 2 years, regardless of mileage.

Spark Plug Interval:

Typically around 60,000 miles for Longlife spark plugs (e.g., NGK SILZKR7C11S).

Engine Air Filter Interval:

Varies, often inspected annually and replaced every 20,000-30,000 miles or as needed based on condition.

Cabin Air Filter Interval:

Typically every 15,000-20,000 miles or 1 year.

Coolant Capacity Liters:

Approx. 8.0 Liters

Power Steering Fluid Type:

BMW Power Steering Fluid (Pentosin CHF 11S or equivalent spec).

Brake Fluid Type:

DOT 4 Low Viscosity (LV) or DOT 4+.

Common Issues:

Oil leaks (valve cover gasket, oil pan gasket), PCV (Positive Crankcase Ventilation) system issues, water pump failure, ignition coil and spark plug failures, starter issues, VANOS solenoid issues, ABS/DSC sensor failures.

📚 Vehicle History

Bmw Philosophy:

Sheer Driving Pleasure, focus on performance, luxury, and advanced engineering.

E60 Introduction:

The E60 generation BMW 5 Series debuted in 2003, with the facelift (LCI) introduced for the 2007 model year. The 528i replaced the 525i in North America, featuring the more powerful N52 engine.

Production Location:

Germany (e.g., Dingolfing plant)

🏆 Awards & Recognition

Model Awards:

The E60 generation 5 Series generally received positive reviews for its driving dynamics, comfort, and technology, often cited in lists of best luxury sedans.