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Kawasaki Z750 2007 2008 2009 2010 Workshop Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Z750 Generation Generation Name: ZR750J (Third Generation) Codes Chassis Code: ZR750J 👋 Introduction Market Position Segment: Naked sportbike, middleweight performance segment. Competitive Analysis...
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Type: Motorcycle
Vendor:
Sku: 66518
Tags:
2007
2008
2009
2010
Kawasaki
Misc
Motorcycle
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Z750
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🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Z750
Generation
Generation Name:
ZR750J (Third Generation)
Codes
Chassis Code:
ZR750J
👋 Introduction
Market Position
Segment:
Naked sportbike, middleweight performance segment.
Competitive Analysis
Key Competitors:
Yamaha FZ6, Suzuki Bandit 650, Honda CB600F Hornet.
Key Features
Design Philosophy:
Aggressive styling, accessible performance, and practical everyday usability.
Target Audience:
Riders seeking a sporty yet versatile motorcycle for commuting, sport riding, and spirited touring.
📋 Manual Details
Coverage Areas
Model Years Covered:
2007, 2008, 2009, 2010
Page Count
Total Pages:
677
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine teardown, assembly, inspection, and repair of all internal components (pistons, rings, cylinders, crankshaft, camshafts, valves, etc.).
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, lines, and evaporative emission control system.
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan, hoses, and related components.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and exhaust gaskets.
Ignition System:
Ignition coils, spark plugs, CDI unit, wiring, and troubleshooting.
Transmission Mechanical:
Clutch operation, gear selection mechanism, gear ratios, internal transmission components (gears, shafts, bearings), and maintenance.
Suspension Front:
Front fork assembly, internal components, oil types and capacities, seals, adjustments, and troubleshooting.
Suspension Rear:
Rear shock absorber, linkage system, swingarm, bearings, and adjustments.
Brakes Front:
Brake calipers, master cylinder, brake lines, brake pads, brake discs, and hydraulic system bleeding.
Brakes Rear:
Rear brake caliper, master cylinder, brake lines, brake pads, brake disc, and hydraulic system bleeding.
Wheels Tires:
Wheel bearing inspection, tire pressure, and wheel installation procedures.
Electrical System:
Battery, charging system (alternator/stator, rectifier/regulator), starting system (starter motor, solenoid), lighting system, and wiring diagrams.
Instrumentation:
Instrument cluster functions, speed sensor, tachometer, fuel gauge, and warning lights.
Lighting System:
Headlight, taillight, turn signals, brake light, and bulb replacement.
Bodywork Frame:
Fairings, seat, fuel tank removal/installation, frame inspection, and related components.
Steering:
Handlebar, steering stem, bearings, and front fork alignment.
Lubrication System:
Engine oil type, capacity, oil filter replacement, and oil pump.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant flush, and general inspection.
Troubleshooting:
Diagnostic procedures for common issues, error codes, electrical system faults, engine performance problems, and component failures.
Engine Overhaul:
Detailed steps for complete engine disassembly, inspection, measurement, component replacement, and reassembly.
Fuel Injection Service:
Cleaning and testing of fuel injectors, throttle body synchronization, and fuel pressure checks.
Suspension Rebuild:
Front fork seal replacement, oil level adjustments, and rear shock absorber service.
Brake System Repair:
Brake pad and disc replacement, caliper servicing, master cylinder overhaul, and hydraulic system bleeding.
Electrical Diagnostics:
Tracing wiring faults, testing electrical components, charging system checks, and starter system diagnostics.
Clutch Replacement:
Replacement of clutch plates and springs.
Tire Mounting:
Proper procedures for mounting and balancing tires on wheels.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Diagnostic Capability:
Detailed troubleshooting flowcharts and symptom-based diagnostics.
Torque Specifications:
All critical fastener torque specifications for engine, chassis, and suspension components.
Clearances Tolerances:
Precise measurement specifications for engine internal clearances and component tolerances.
Wiring Diagrams:
Detailed, color-coded electrical wiring diagrams for all systems.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, optimized for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
Searchability
Text Search:
Likely searchable text within the PDF, allowing for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline-four cylinder
Displacement:
750 cc
Bore X Stroke:
68.4 mm x 50.9 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
Approx. 104 hp @ 10,200 rpm (claimed)
Torque:
Approx. 75 Nm @ 9,500 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (DFI) with sub-throttle valves
Fuel Type:
Unleaded premium gasoline
Lubrication
Oil Type:
API SG or SH, SAE 10W-40 recommended (verify manual for exact spec)
Oil Capacity:
3.4 L (with filter change) (verify manual for exact spec)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A (No optional transmission offered for this model)
Features
Clutch Type:
Wet, multi-plate, manual
📐 Dimensions
Exterior
Overall Length:
Approx. 2,105 mm (82.9 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,055 mm (41.5 in)
Wheelbase:
Approx. 1,440 mm (56.7 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Seat Height:
Approx. 815 mm (32.1 in)
Weights
Curb Weight:
Approx. 205 kg (452 lbs) (wet)
Fuel Tank Capacity:
15 Liters (3.96 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are not standardized like automotive; focus is on component performance and rider skill.)
Active Features
Braking System:
Dual 300mm petal discs with dual 2-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear). ABS was an optional feature on some markets.
Lighting:
Halogen headlight, LED taillight.
Passive Features
Frame Construction:
High-tensile steel backbone frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment system on this model; focus is on functional instrumentation.)
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature available in some markets during these model years.
Connectivity
Connectivity Features:
N/A (No advanced connectivity features like Bluetooth or smartphone integration.)
Instrumentation
Dash Layout:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, and various indicator lights.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 km (600 miles) or 1 month - includes oil change, filter inspection, chain adjustment, and general checks.
Major Service Interval:
Every 6,000 km (3,700 miles) or 6 months - includes valve clearance check, spark plug replacement, and thorough inspection of all systems.
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 10W-40 (refer to manual for precise specification and alternatives).
Coolant Spec:
Mixture of permanent antifreeze and distilled water (50/50 ratio), typically ethylene glycol based (verify manual for specific Kawasaki coolant type).
Brake Fluid Spec:
DOT 4 (refer to manual for exact specification).
Fork Oil Spec:
SAE 10W (or equivalent viscosity) - capacity and level are critical and detailed in the manual.
Known Issues
Common Wear Items:
Clutch plates, brake pads, brake discs, chain and sprockets, fork seals, and wheel bearings are typical wear items subject to regular inspection and replacement.
Potential Electrical Issues:
While generally reliable, older bikes can develop issues with wiring harnesses, regulator/rectifier units, or battery connections. Detailed diagnostic steps are crucial.
Fuel System Maintenance:
Periodic cleaning of fuel injectors and throttle bodies can maintain optimal performance and fuel efficiency.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long history of producing powerful and innovative motorcycles, particularly in the sportbike and naked bike categories, dating back to the 1960s.
Model Evolution
Z Series Heritage:
The Z750 is part of Kawasaki's storied Z lineage, which began with the legendary Z1 in 1972, often credited with defining the superbike category.
Z750 Generations:
The first Z750 was introduced in the early 1970s. This 2007-2010 model represents the third generation (ZR750J), an evolution of the previous ZR750K/L, featuring styling and performance updates.
Production
Manufacturing Location:
Primarily manufactured in Japan by Kawasaki Heavy Industries.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for the Z750 (2007-2010) are not widely publicized, but it was generally well-received by motorcycle journalists for its blend of performance and value.
Ratings
Magazine Reviews:
Consistently praised for its strong inline-four engine, comfortable riding position for a sportbike, and attractive price point.
Certifications
Emissions Compliance:
Compliant with relevant emissions standards for its respective markets during the production years (e.g., Euro 3).