KIA Rondo Complete Workshop Service Repair Manual 2007 2008 2009

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🏷️ Basic Information Identification Make: Kia Model: Rondo Body Style: Compact MPV / Crossover Generation First Generation Years: 2006 (South Korea) / 2007 (North America) Manual Covered Generation: First Generation...

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Type: Car

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Sku: 441066

Tags: 2007 2008 2009 Car Cars Kia Misc Rondo

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Body Style:

Compact MPV / Crossover

Generation

First Generation Years:

2006 (South Korea) / 2007 (North America)

Manual Covered Generation:

First Generation (UN)

Codes

Internal Chassis Code:

👋 Introduction

Market Position

Segment:

Compact MPV / Crossover Utility Vehicle

Target Audience:

Families, individuals seeking versatile and practical transportation

Competitive Analysis

Key Competitors:

Mazda5, Dodge Caliber, Ford Focus wagon, Toyota Matrix, Honda Fit (depending on specific market and configuration)

Key Features

Vehicle Concept:

A blend of SUV practicality and car-like driving dynamics, offering flexible seating and cargo space.

Manual Value Proposition:

Empowers owners and independent technicians with the detailed knowledge to perform all maintenance, diagnostics, and repairs, saving time and money compared to dealership service.

📋 Manual Details

Coverage Areas

Model Years Covered:

2007, 2008, 2009

Geographic Markets Covered:

Primarily North America, but general procedures applicable globally

Page Count

Estimated Page Count:

Over 1500 pages (typical for a comprehensive workshop manual)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (maintenance, diagnostics, repair, overhaul), Transmission (automatic, maintenance, diagnostics, repair), Drivetrain (FWD, AWD components, differentials, axles)

Chassis:

Suspension (front/rear, struts, springs, control arms, bushings), Steering (power steering system, rack and pinion, column), Brakes (ABS, disc/drum components, hydraulics, parking brake)

Electrical:

Wiring diagrams, fuse box locations, battery, charging system, starting system, lighting, instrumentation, body control modules, comfort/convenience systems

Body And Interior:

Body panels, doors, windows, locks, seats, airbags, HVAC system, interior trim, exterior trim, bumpers, glass replacement

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspections/replacement, tire rotation, brake pad replacement

Diagnostics:

Troubleshooting guides, OBD-II diagnostic trouble codes (DTCs), fault diagnosis for all major systems

Repair:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component replacement, bodywork repairs

Technical Data:

Torque specifications for all fasteners, fluid capacities, wiring schematics, component testing procedures

Technical Depth

Depth:

Comprehensive (from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable for quick access to specific topics

Print Quality

Quality:

High-resolution scans of original manufacturer documentation, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4GC (4-cylinder, 2.0L)

Engine Displacement:

1975 cc (2.0 Liters)

Engine Configuration:

Inline 4-Cylinder (I4)

Valve Train:

DOHC, 16 Valves (CVVT - Continuously Variable Valve Timing)

Bore X Stroke:

82.0 mm x 93.5 mm

Compression Ratio:

10.1:1

Performance

Horsepower Peak:

Approx. 142 hp @ 6000 rpm (North American spec)

Torque Peak:

Approx. 136 lb-ft @ 4500 rpm (North American spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded Gasoline (87 octane recommended in North America)

Engine Coolant

Coolant Type:

Antifreeze/Coolant, Ethylene Glycol based, Orange (Asian Long Life Coolant - HOAT), Kia P/N 00200-00030 or equivalent

Engine Oil

Oil Viscosity:

SAE 5W-20 (preferred for fuel economy) or SAE 5W-30

Oil Capacity:

Approx. 4.0 US quarts (3.8 liters) with filter change

Oil Filter Part Number Example:

Kia 26300-35503, or aftermarket equivalents like Fram PH10575, Wix 51515

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission (M5HF2)

Optional

Transmission Type:

4-Speed Automatic Transmission (4AT)

Features

Automatic Transmission Fluid Type:

Kia ATF SP-III (or equivalent DEXRON III/MERCON)

Automatic Transmission Fluid

Fluid Capacity Approx:

6.0 US quarts (5.7 liters) for a drain and fill

Manual Transmission Fluid

Fluid Type:

GL-4 SAE 75W-90 Synthetic Gear Oil

📐 Dimensions

Exterior

Length:

Approx. 174.6 inches (4435 mm)

Width:

Approx. 68.9 inches (1750 mm)

Height:

Approx. 63.4 inches (1610 mm)

Wheelbase:

Approx. 104.3 inches (2650 mm)

Interior

Passenger Volume:

Approx. 96.7 cubic feet (2738 liters)

Cargo

Cargo Volume Behind 1St Row:

Approx. 61.1 cubic feet (1730 liters)

Cargo Volume Behind 2Nd Row:

Approx. 31.2 cubic feet (883 liters)

Weights

Curb Weight Approx:

3131-3298 lbs (1420-1496 kg) depending on trim and transmission

Gross Vehicle Weight Rating Gvw:

Approx. 4409 lbs (2000 kg)

Wheels And Tires

Wheel Size Standard:

15-inch or 16-inch alloy or steel wheels

Tire Size Standard:

205/60R15 or 205/55R16

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star (for 2007 models)

NHTSA Front Impact Passenger:

5-Star (for 2007 models)

NHTSA Side Impact Front Seat:

5-Star (for 2007 models)

NHTSA Side Impact Rear Seat:

5-Star (for 2007 models)

NHTSA Rollover Rating:

4-Star (for 2007 models)

Active Features

Standard on most trims

Electronic Stability Control Esc:

Optional or standard on higher trims

Traction Control System TCS:

Often linked with ESC, optional or standard

Passive Features

Airbags:

Frontal airbags for driver and passenger, front side-impact airbags, available side-curtain airbags

Seatbelts:

3-point height-adjustable seatbelts with pretensioners for front occupants, LATCH child seat anchors

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with 4 or 6 speakers; optional premium audio and satellite radio.

Auxiliary Input:

Available auxiliary audio input jack

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Power Outlets:

12V power outlets in front and cargo area.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe driving conditions.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Engine Coolant Change:

Initial flush at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) thereafter.

Transmission Fluid Change:

Automatic: Every 60,000 miles (96,000 km). Manual: Check level periodically, change if contaminated.

Spark Plug Replacement:

Iridium-tipped spark plugs: 105,000 miles (168,000 km)

Fluid Specifications

Power Steering Fluid:

Kia Genuine PSF or Dexron II/III ATF

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Problems:

Potential for ABS sensor failures, HVAC blower motor issues, occasional transmission shifting anomalies (especially in older automatics), and interior trim creaks.

Troubleshooting Focus:

The manual provides specific diagnostic procedures for these and other potential issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation

Model Evolution

Design Philosophy:

To create a versatile vehicle that could seat up to seven passengers in a compact footprint, offering a practical alternative to traditional minivans and SUVs.

Market Introduction:

Launched globally in 2006 as the Kia Carens (third generation) and rebadged as the Rondo for markets like North America starting in 2007.

Production

Manufacturing Location:

Hwasung, South Korea

Production Years:

2006-2012 (First Generation UN)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved high safety ratings from NHTSA and IIHS for its model years, particularly for frontal and side impact protection.

Ratings

Fuel Economy Estimate:

EPA estimates for the 2.0L engine ranged from approximately 20-22 MPG city and 27-30 MPG highway, depending on transmission and FWD/AWD.