Category:
Supermoto motorcycle.
Target Audience:
Husqvarna SM400R owners seeking to perform their own maintenance and repairs.
Competitors:
Suzuki DR-Z400SM, Yamaha WR450F (SM conversions), KTM 640/650 Duke II/SMC.
Vehicle Purpose:
Performance-oriented supermoto, blending off-road capability with street agility.
Engine:
Engine disassembly, assembly, tuning, diagnostics, lubrication system, cooling system, fuel system, ignition system.
Transmission:
Clutch, gearbox inspection and repair, gear shift mechanism.
Chassis:
Frame inspection, suspension system (front and rear), steering system, wheels and tires, braking system (front and rear).
Electrical:
Wiring diagrams, battery, lighting system, ignition system components, starter motor, alternator, instrumentation, diagnostic connectors.
Bodywork:
Fairings, seat, fuel tank, fenders, body panel removal and installation.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks, brake pad replacement.
Diagnostics:
Troubleshooting common problems, symptom-based diagnostics, error code interpretation (if applicable).
Repair:
Detailed step-by-step repair procedures for all major components, including engine rebuilds, suspension overhauls, and electrical system repairs.
Special Tools:
Identification and usage of specialized tools required for specific repair and maintenance tasks.
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting guides.
Type:
Four-stroke, single-cylinder, liquid-cooled.
Displacement:
398 cc (likely, based on model name).
Bore X Stroke:
Requires manual verification; typically around 85mm x 70mm for this displacement.
Compression Ratio:
Typically 11.0:1 to 12.5:1, requires manual verification.
Horsepower:
Estimated 35-45 HP, depends on specific tuning and regulations. Manual will provide exact figures.
Torque:
Estimated 30-35 Nm, requires manual verification.
Carburetion:
Mikuni VM38SS or similar, or fuel injection on later/specific variants. Manual will specify.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 (AKI).
Oil Type:
SAE 10W-40 or 20W-50 motorcycle-specific oil, JASO MA certified. Manual will confirm exact specification.
Oil Capacity:
Approximately 1.5-1.8 liters (with filter change). Manual will provide precise figure.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify brand/type and mixture ratio.
Length:
Approx. 2200 mm. Manual will provide exact.
Width:
Approx. 850 mm (handlebar width). Manual will provide exact.
Height:
Approx. 1250 mm (seat height). Manual will provide exact.
Wheelbase:
Approx. 1470 mm. Manual will provide exact.
Ground Clearance:
Approx. 250-300 mm. Manual will provide exact.
Dry Weight:
Approx. 130-135 kg. Manual will provide exact specification.
Wet Weight:
Approx. 145-150 kg (fully fueled). Manual will provide exact specification.
Fuel Capacity:
Approx. 8-10 liters. Manual will provide exact figure.
Safety Ratings:
Motorcycles are not typically assigned official safety ratings like cars; however, the manual will cover braking system safety checks and maintenance.
Braking System:
Hydraulic disc brakes front and rear. Manual details caliper, rotor, and fluid specifications.
Tires:
Dual-sport or street-biased supermoto tires. Manual will specify recommended sizes and pressures.
Lighting:
Halogen headlight, LED taillight, turn signals. Manual covers bulb types and replacement.
Instrumentation:
Digital speedometer, tachometer, odometer, trip meter, indicator lights. Manual covers functionality and troubleshooting.
Oil Change Interval:
Every 3,000-5,000 km or annually. Manual will provide precise interval.
Air Filter Cleaning:
Every 1,000-2,000 km or as needed depending on conditions. Manual will specify.
Valve Clearance Check:
Every 6,000-10,000 km. Manual will provide precise interval and adjustment procedure.
Spark Plug Replacement:
Every 5,000-8,000 km. Manual will specify correct plug type and gap.
Brake Fluid:
DOT 4. Manual will confirm specific recommendation.
Coolant Mixture:
50/50 mix of antifreeze and distilled water. Manual will confirm.
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, wheel bearings, fork seals.
Potential Problems:
Carburetor tuning can be sensitive to altitude and temperature changes. Overheating can occur in heavy traffic without adequate airflow. Manual addresses troubleshooting these.
Oil Filter Part Number:
Likely HUSQVARNA 800080037 or equivalent. Manual will list exact OEM part numbers.
Air Filter Part Number:
Likely HUSQVARNA 800085265 or equivalent. Manual will list exact OEM part numbers.
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, with a strong history in off-road and enduro racing.
Model Lineage:
The SM400R is part of Husqvarna's Supermoto line, derived from their enduro platforms, offering a street-focused iteration.
Production Years:
2007-2008 (as covered by this manual). Specific production numbers are not widely published but were a niche offering.
Manufacturing Location:
Typically Italy during this period under Cagiva Group ownership.
Brand Awards:
Husqvarna has numerous accolades in enduro and motocross racing, contributing to the performance reputation of its street models.
Model Reviews:
Generally well-received for its agile handling and powerful engine in the supermoto segment. Specific contemporary reviews would provide comparative ratings.
Certifications:
The manual will adhere to industry standards for technical documentation.