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HUSQVARNA TE 250 450 510 Service Repair Manual 2007-2008

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🏷️ Basic Information Identification Make: Husqvarna Model: TE Series (TE 250, TE 450, TE 510) Year: 2007-2008 Codes Chassis Code: Not specified in product data Engine Code Prefix: TE250, TE450,...
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Type: Motorcycle
Vendor:
Sku: 268138
HUSQVARNA TE 250 450 510 Service Repair Manual 2007-2008
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE Series (TE 250, TE 450, TE 510)
Year:
2007-2008
Codes
Chassis Code:
Not specified in product data
Engine Code Prefix:
TE250, TE450, TE510 variants
👋 Introduction
Market Position
Segment:
Enduro/Off-Road Motorcycles
Target Audience:
Husqvarna owners, mechanics, and enthusiasts performing maintenance, repairs, and restoration
Competitive Analysis
Comparative Manuals:
Competes with official factory service manuals and other aftermarket repair guides for similar off-road bikes
Key Features
Completeness:
Highly detailed, comprehensive coverage for a wide range of repair and maintenance tasks
Usability:
Superb table of contents enhances navigation and efficiency
Value Proposition:
Enables owners to perform extensive work themselves, saving on labor costs and ensuring proper upkeep
📋 Manual Details
Coverage Areas
Covered Models:
Husqvarna TE 250, TE 450, TE 510
Covered Years:
2007, 2008
Page Count
Page Count:
Hundreds of pages (exact count not specified)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (presumed, common for this type of manual)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, maintenance, and troubleshooting for all engine variants (TE 250, TE 450, TE 510)
Transmission:
Service and repair procedures for the gearbox and clutch systems
Fuel System:
Carburetor or fuel injection system diagnostics, cleaning, and repair (depending on specific model variant)
Ignition System:
Spark plug, coil, and ignition timing related diagnostics and repair
Cooling System:
Radiator, coolant, fan, and thermostat service and repair
Lubrication System:
Oil pump, oil filter, and lubrication circuit maintenance and troubleshooting
Exhaust System:
Muffler, header pipe, and related component service
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, and starter motor
Suspension Front:
Fork (upside-down type) disassembly, service, and tuning
Suspension Rear:
Shock absorber, linkage, and swingarm service and adjustment
Braking System:
Front and rear brake caliper, master cylinder, hose, and pad service and bleeding procedures
Wheel And Tire:
Wheel bearing service, spoke tensioning, and tire mounting/dismounting
Frame And Bodywork:
Frame inspection, fairing removal/installation, seat, and fuel tank servicing
Controls:
Handlebar, levers, footpegs, and linkage adjustment and repair
Troubleshooting:
Diagnostic flowcharts and common issue resolution
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning
Rebuild Procedures:
Engine top-end and bottom-end rebuilds, carburetor/injector overhaul, suspension rebuild
Diagnostic Procedures:
Step-by-step troubleshooting for various system malfunctions
Component Replacement:
Detailed instructions for replacing individual parts and assemblies
Adjustment Procedures:
Valve clearance adjustment, carburetor tuning, suspension sag adjustment
Wiring Schematics:
Comprehensive electrical system diagrams
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and chassis rebuilds
Detail Level:
High, with detailed diagrams, specifications, and step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF (standard for quality manuals)
Printability:
Printable pages (standard for digital manuals)
Print Quality
Image Resolution:
High (expected for a professional service manual)
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type Te250:
4-stroke, single-cylinder (Displacement approx. 249cc)
Engine Type Te450:
4-stroke, single-cylinder (Displacement approx. 449cc)
Engine Type Te510:
4-stroke, single-cylinder (Displacement approx. 501cc)
Bore Stroke Te250:
Specific values to be found in manual, typical for 250cc class
Bore Stroke Te450:
Specific values to be found in manual, typical for 450cc class
Bore Stroke Te510:
Specific values to be found in manual, typical for 500cc+ class
Valve Train:
DOHC, 4 valves per cylinder (typical for these models)
Cooling System:
Liquid-cooled
Starter:
Electric start (standard on these models)
Performance
Horsepower Te250:
Specific values to be found in manual, estimated 30-35 HP
Horsepower Te450:
Specific values to be found in manual, estimated 40-45 HP
Horsepower Te510:
Specific values to be found in manual, estimated 45-50 HP
Torque Figures:
Specific values to be found in manual
Fuel System
Fuel Delivery Te250:
Carburetor (Mikuni, typically 36mm or 39mm)
Fuel Delivery Te450 Te510:
Likely Fuel Injection (EFI) for 2007-2008 models, specific details in manual
Fuel Type:
Unleaded gasoline (minimum octane rating specified in manual)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Clutch Type:
Wet, multi-plate
Optional
Optional Gear Ratios:
Not typically offered, but modifications are common
Features
Gear Ratios:
Specific ratios for each gear to be found in manual
Final Drive:
Chain drive
Transmission Oil Capacity:
Specific capacity in manual, typically around 1 liter
Transmission Oil Type:
Manual specifies appropriate motorcycle-specific transmission oil or engine oil (e.g., SAE 10W-40 or 15W-50, JASO MA certified)
📐 Dimensions
Exterior
Length:
Specific dimensions to be found in manual
Width:
Specific dimensions to be found in manual
Height:
Specific dimensions to be found in manual
Wheelbase:
Specific dimensions to be found in manual, typically around 1460-1490 mm
Ground Clearance:
Specific dimensions to be found in manual, typically over 300mm
Weights
Dry Weight Te250:
Specific weight to be found in manual, typically around 105-110 kg
Dry Weight Te450:
Specific weight to be found in manual, typically around 110-115 kg
Dry Weight Te510:
Specific weight to be found in manual, typically around 115-120 kg
Fuel Tank Capacity:
Specific capacity to be found in manual, typically around 7-9 liters
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for off-road motorcycles in the same way as cars; focus on component safety and design integrity
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power
Suspension Performance:
Adjustable suspension for stability and control over varied terrain
Passive Features
Frame Construction:
Robust chassis designed for off-road durability and rider support
Ergonomics:
Designed for rider control and confidence in demanding conditions
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle design)
Driver Assistance
Driver Assistance Features:
N/A (Focus on rider control and mechanical systems)
Connectivity
Connectivity Options:
N/A (Analog systems, no modern connectivity)
Other Tech
Efi System:
Models equipped with EFI will have a specific ECU and sensor network detailed in the manual.
Digital Display:
Likely a basic LCD display for trip meter, odometer, and possibly a clock or basic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 15-20 hours of operation or annually (specifics in manual)
Air Filter Cleaning:
Inspect and clean after every few rides or as conditions dictate (critical for off-road)
Chain Lubrication Adjustment:
Lubricate every 500 km; adjust tension as per manual specifications
Valve Clearance Check:
Recommended every 100-150 hours of operation (crucial for engine longevity)
Spark Plug Replacement:
Inspect at regular intervals, replace as needed (manual will specify type and gap)
Fluid Specifications
Engine Oil Type:
Manual will specify JASO MA certified motorcycle oil (e.g., Motul 5100 10W-40, Castrol Power 1 4T 10W-40)
Engine Oil Capacity:
Specific capacity for TE250, TE450, TE510 found in manual, typically around 0.8-1.0 liters
Coolant Type:
Ethylene glycol based coolant, pre-mixed or concentrate (manual will specify mixture ratio and type)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (manual will confirm)
Known Issues
Common Wear Items:
Clutch plates, brake pads, sprockets, chain, wheel bearings, fork seals are common wear items on performance off-road bikes.
Engine Specific Concerns:
Valve seat wear, cam chain tensioner issues can occur with high mileage or improper maintenance (details in manual).
Electrical Quirks:
Corrosion on connectors or intermittent faults in charging system can be issues if not kept clean and protected.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long history dating back to Sweden in 1903, known for its innovation and success in off-road motorsports.
Model Evolution
Evolution Te Series:
The TE series represents Husqvarna's commitment to versatile enduro motorcycles, blending performance with usability for competitive and recreational riding.
Production
Manufacturing Location:
Typically manufactured in Italy during this period
Key Developments 2007-2008:
These model years often saw refinements in engine performance, suspension tuning, and chassis components based on racing feedback.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Husqvarna models of this era were often praised for their handling, engine power, and off-road prowess by motorcycle publications.
Ratings
Performance Ratings:
Consistently rated highly in their respective displacement classes for enduro competition and trail riding.
Certifications
Emissions Standards:
Compliance with relevant emissions standards for the market of sale (details not specified but covered by factory specs).
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