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POLARIS IQ SNOWMIBILE 2007-2008 Workshop Service Manual

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This manual covers the Polaris IQ Snowmobile models produced between 2007 and 2008, including a wide range of variants such as the 600 HO IQ, 700 HO IQ Dragon, and...
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Type: Snowmobile
Vendor:
Sku: 74632
POLARIS IQ SNOWMIBILE 2007-2008 Workshop Service Manual
This manual covers the Polaris IQ Snowmobile models produced between 2007 and 2008, including a wide range of variants such as the 600 HO IQ, 700 HO IQ Dragon, and 800 Dragon RMK. These snowmobiles are engineered with Polaris's renowned commitment to powersports innovation, featuring advanced platforms like the IQ chassis designed for optimal handling and rider ergonomics. The Liberty engines, available in 599cc, 700cc, and 794cc displacements, deliver robust performance, enhanced by technologies like Cleanfire Fuel Injection (CFI) and Variable Exhaust System (VES) on applicable models. Whether for trail riding or deep snow exploration, the IQ series represents a significant evolution in Polaris snowmobile design, offering reliability and performance. This comprehensive workshop service and repair manual is designed to assist owners and professional technicians in maintaining and repairing their 2007-2008 Polaris IQ Snowmobiles. It provides detailed procedures for all major mechanical and electrical systems, including powertrain components like engines, transmissions, and fuel systems, as well as chassis and suspension elements, and electrical systems. The manual includes essential maintenance schedules, fluid specifications, troubleshooting guides, and repair procedures for common wear items and potential issues. With step-by-step instructions, detailed illustrations, and diagnostic flowcharts, this manual is an indispensable resource for ensuring the longevity and optimal performance of your Polaris IQ snowmobile.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
IQ Snowmobile
Model Variants:
600 HO IQ, 600 HO Switchback, 600 HO RMK, 600 HO IQ CFI, 600 HO Switchback CFI, 600 HO IQ LX CFI, 600 HO IQ Touring CFI, 700 HO IQ Dragon, 700 HO RMK Dragon, IQ Shift, 600 RMK 144, 600 RMK Shift 155, 600 Dragon IQ, 600 Switchback, 600 Dragon Switchback, 600 IQ LX, 600 IQ Touring, 600 RMK 155, 700 IQ, 700 Dragon IQ, 700 Switchback, 700 Dragon Switchback, 700 RMK 155, 700 Dragon RMK 155, 700 Dragon RMK 163, 800 Dragon RMK 155, 800 Dragon RMK 163
Year:
2007-2008
👋 Introduction
Market Position
Target Audience:
Polaris snowmobile owners and independent repair shops seeking factory-level service and repair information.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-accurate repair data, enabling cost-effective maintenance and repair, empowering owners to perform their own servicing.
Key Features
Manual Features:
Detailed illustrations, step-by-step instructions, diagnostic flowcharts, wiring diagrams, and model-specific technical data.
📋 Manual Details
Coverage Areas
Covered Models:
All listed 2007 and 2008 Polaris IQ model variants.
Page Count
Estimated Page Count:
Not specified, but comprehensive based on listed content.
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Inspections, Recoil Assembly, Exhaust Valve Maintenance, Engine Mounting Systems, Engine Component Assemblies, Cooling Systems, 800 CFI Thermostats, Exhaust Systems, Drive Gears and Chains, Drive Train System, Fuel Systems (Carburetor and Fuel Injection), Fuel Pump System, PVT System, Driven Clutch System.
Chassis & Suspension:
Chassis Lubrication, Intake System, Brake System, Suspension System, Steering System, Valve Shims System, Shock Maintenance, Steering Hoop Assembly, RMK Tunnel System, Fenders and Side Panels, Seat Assemblies, IQ Console Assembly.
Electrical & Fuel:
Electrical Systems, Conventional Battery, Fresh Pack Battery, Ignition Timing, Throttle Position Sensor (TPS), Electric Start (Carbureted/CFI), Carbureted Electrical Systems, Detonation Control (DET), Variable Exhaust System (VES), Diagnostic Plugs, Electronic Reverse (PERC), Wiring Diagrams.
Procedures Included
Maintenance Procedures:
Periodic Maintenance, Chassis Lubrication, Fuel System Cleaning, Cooling System Service, Electrical System Checks, Brake System Bleeding, Suspension Adjustments.
Repair Procedures:
Engine Rebuilds, Carburetor Overhauls, Fuel Injection System Diagnosis and Repair, Drive Train Component Replacement, Brake Component Repair, Suspension Component Repair, Electrical Component Diagnosis and Replacement, Exhaust System Repair, Hood and Plastic Repair.
Troubleshooting Guides:
Diagnostic procedures for engine performance, electrical issues, fuel system problems, and other common faults.
Technical Depth
Depth:
Comprehensive, covering detailed repair and overhaul procedures for all major mechanical and electrical systems, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
File Size:
14 MB
Print Quality
Printability:
Printable pages as needed, high-quality illustrations and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Acrobat Reader, WinZip or WinRAR (for extraction).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liberty 2-cylinder, liquid-cooled
Engine Variants
Displacement:
599cc, 700cc, 794cc
Performance
Horsepower Range:
Approx. 120-140 HP (599/700cc), 150+ HP (800cc) - Varies by specific model tune and year.
Fuel System
Fuel Delivery:
Mikuni TM Carburetors (for carbureted models) or Cleanfire Fuel Injection (CFI) systems.
Cooling System
Cooling Method:
Liquid-cooled with integrated thermostat control.
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris Variable Transmission (PVT) system.
Features
Clutch System:
Primary and driven clutch system with detailed maintenance and adjustment procedures.
📐 Dimensions
Exterior
Chassis Type:
IQ Front Arm Suspension (IFS) chassis, various tunnel configurations for RMK (off-trail) and IQ/Switchback (trail).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake system with detailed service and adjustment procedures.
Throttle Control:
Throttle Position Sensor (TPS) integrated into EFI models for precise engine management.
Passive Features
Lighting:
Headlight, taillight, and brake light systems with wiring diagrams.
💡 Technology Features
Infotainment
Display Features:
Analog gauges with integrated LCD displays for speed, RPM, fuel level, engine temp, and diagnostic information.
Driver Assistance
Ignition System:
Electronic Ignition with variable timing and detonation control (DET) on CFI models.
Connectivity
Diagnostic Ports:
Diagnostic plugs for accessing engine data and fault codes on CFI models.
Engine Management
Efi System:
Cleanfire Fuel Injection (CFI) system provides precise fuel delivery, improved throttle response, and emissions control.
Ves System:
Variable Exhaust System (VES) enhances power delivery across the RPM range.
🔧 Maintenance
Service Intervals
General Maintenance Schedule:
Includes recommendations for engine oil changes, spark plug replacement, chain case lubrication, track inspection, brake system checks, and coolant flushes at specified mileage or seasonal intervals. Specific intervals provided within the manual.
Fluid Specifications
Engine Oil:
Specific Polaris synthetic 2-stroke oil or equivalent API-TC rated oil recommended for Liberty engines. Capacity and viscosity details available in manual.
Coolant:
Ethylene glycol-based antifreeze/coolant mixture. Capacity and specific type details in manual.
Brake Fluid:
DOT 4 brake fluid typically specified. Capacity and bleeding procedure in manual.
Chain Case Oil:
Specific Polaris chain case lubricant or equivalent. Capacity and change intervals in manual.
Known Issues
Common Wear Items:
Drive belts, carbides, hyfax, clutch components, and exhaust system components are common wear items. Manual provides inspection and replacement guidance.
Tune Up Recommendations:
Regular checks of the PVT system, exhaust valves, and fuel system are crucial for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Polaris Industries is a long-standing manufacturer of powersports vehicles, including snowmobiles, ATVs, and motorcycles, known for innovation.
Model Evolution
Iq Platform:
The IQ chassis represented a significant advancement for Polaris, offering improved rider ergonomics, handling, and a more modern platform for various snowmobile disciplines.
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