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Ford Mustang Shelby GT500 2007-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Shelby GT500 Year: 2007-2009 Generation Chassis Code: S197 Codes Engine Code Primary: T (Supercharged 5.4L V8) 👋 Introduction Market Position Positioning: The...
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Ford Mustang Shelby GT500 2007-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang Shelby GT500
Year:
2007-2009
Generation
Chassis Code:
S197
Codes
Engine Code Primary:
T (Supercharged 5.4L V8)
👋 Introduction
Market Position
Positioning:
The definitive repair resource for the high-performance Ford Mustang Shelby GT500 (2007-2009), offering dealership-level technical information
Competitive Analysis
Advantage:
Provides vehicle-specific, professional-grade repair data, unlike generic or simplified guides. Offers immense cost savings on maintenance and repairs.
Key Features
Features:
Step-by-step instructions, detailed diagrams, illustrations, full wiring schematics, torque specifications, fluid capacities, and diagnostic procedures
Value Proposition
Benefit:
Empowers owners and independent technicians with the knowledge to accurately diagnose, service, and repair the Shelby GT500, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop Procedures
Vehicle Scope:
Ford Mustang Shelby GT500 (2007, 2008, 2009 Model Years)
Page Count
Estimated Pages:
Thousands (comprehensive workshop manual)
Manual Type
Type:
Official Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, and overhaul of the 5.4L supercharged V8 engine
Engine Electrical:
Ignition system, starting system, charging system, engine sensors, engine control module (ECM) diagnostics
Emission Control:
Evaporative emission control (EVAP), catalytic converter system, secondary air injection system, emission diagnosis
Fuel System:
Fuel pump, fuel injectors, fuel pressure, fuel filter, fuel tank, fuel system diagnosis
Clutch System:
Clutch assembly, hydraulic system, clutch pedal, clutch release mechanism, clutch diagnosis and repair
Transmission Manual:
Tremec TR-6060 manual transmission: disassembly, assembly, gear selection, shifter mechanism, lubrication
Transmission Automatic:
Not applicable for Shelby GT500 models of this generation (manual transmission only)
Driveshaft And Axles:
Driveshaft, CV joints, rear axle assembly, limited-slip differential (LSD), wheel bearings
Suspension System:
Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment specifications
Steering System:
Power steering system, steering rack, tie rods, steering column, steering wheel, steering angle sensor
Restraint System:
Airbag system, seat belts, SRS control module, seat belt pre-tensioners, airbag deployment diagnosis
Brake System:
Front and rear disc brakes, ABS system, brake calipers, brake pads, brake rotors, brake fluid, parking brake
Body Interior:
Interior trim panels, seating, dashboard, console, door panels, headliner, interior lighting
Body Exterior:
Body panels, bumpers, hood, trunk, doors, windows, mirrors, body hardware, exterior lighting
Body Electrical:
Exterior lighting, interior lighting, power windows, power locks, remote keyless entry, instrument cluster, audio system
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, blower motor, climate control module, diagnosis
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections
Troubleshooting:
Step-by-step diagnostic procedures for all major vehicle systems, symptom-based troubleshooting charts
Repair:
Complete repair instructions for component replacement, system overhauls, and mechanical adjustments
Diagnostics:
OBD-II diagnostics, reading trouble codes, interpreting diagnostic data, using diagnostic tools
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems, including connector pinouts and component locations
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, detailed diagnostics, and electrical troubleshooting
Target Audience:
Professional Mechanics, Independent Repair Shops, and Advanced DIY Enthusiasts
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Compatibility:
All Windows and Mac operating systems
Viewing Requirements:
Adobe Acrobat Reader or compatible PDF viewer
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections as needed
Binding Type
Type:
Digital (no physical binding)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Description:
5.4L Supercharged V8 (32-Valve DOHC 'Cobra")
Displacement Liters:
5.4
Aspiration:
Supercharged
Cylinder Configuration:
V8
Valve Train:
DOHC (Dual Overhead Camshafts)
Performance
Horsepower 2007 2008:
500 hp @ 6000 rpm
Torque Lb Ft 2007 2008:
480 lb-ft @ 4500 rpm
Horsepower 2009:
525 hp @ 6000 rpm
Torque Lb Ft 2009:
505 lb-ft @ 4250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SMPI)
Recommended Fuel:
Premium Unleaded (91 octane or higher)
🔧 Transmission
Standard
Type:
Tremec TR-6060 6-Speed Manual
Optional
Type:
N/A (Manual transmission only)
Features
Clutch Type:
Hydraulic, Dual-Plate Clutch Assembly
📐 Dimensions
Exterior
Length Inches:
189.1
Width Inches:
73.9
Height Inches:
55.0
Weights
Curb Weight Lbs:
~3,800 - 3,900 lbs (varies by year/options)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (typical for Mustang coupe models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front occupant airbags, front side-impact airbags
Seat Belts:
3-point active seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Shaker 500 or Shaker 1000 premium audio systems, AM/FM stereo with CD player, Sirius Satellite Radio capability
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Voice Recognition:
Ford SYNC Voice Recognition (available on select models/options)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact recommendation)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Spark Plugs:
Recommended replacement around 100,000 miles (consult manual for specific plug type and procedure)
Transmission Fluid:
Inspect every 30,000 miles, change as needed or per manual recommendation (especially for manual transmission)
Fluid Specifications
Engine Oil Type:
SAE 5W-50 Synthetic (Ford spec WSS-M2C153-H)
Engine Oil Capacity Quarts:
7.5 quarts (with filter)
Coolant Type:
Ford Premium Engine Coolant (VC-7B) or equivalent OAT (Organic Acid Technology)
Brake Fluid Type:
DOT 3 (or DOT 4 for enhanced performance)
Manual Transmission Fluid:
Mercon V ATF (Automatic Transmission Fluid) or equivalent manual transmission fluid (refer to manual for specific gear oil)
Known Issues
Common Problems:
Potential for clutch wear due to aggressive driving, occasional ignition coil issues, and supercharger belt wear.
📚 Vehicle History
Brand Heritage
Heritage:
The Shelby GT500 nameplate carries a legendary racing and performance legacy originating with Carroll Shelby.
Model Evolution
Generation:
Part of the S197 Mustang generation, this GT500 was a significant performance evolution, designed by Ford SVT.
Production
Years:
2007-2009
Assembly Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently recognized as a top performance car of its era by automotive journalists and enthusiasts.
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