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2007-2009 GMC SIERRA HD 2500 3500 Pickup Truck Service Repair Manual

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🏷️ Basic Information Identification Make: GMC Model: Sierra HD 2500 / 3500 Pickup Truck Model Variant: HD (Heavy Duty) Generation Generation Code: GMT900 (Second Generation) Generation Years: 2007-2013 (GMT900 platform)...
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Type: Pickup Truck
Vendor:
Sku: 207138
2007-2009 GMC SIERRA HD 2500 3500 Pickup Truck Service Repair Manual
🏷️ Basic Information
Identification
Make:
GMC
Model:
Sierra HD 2500 / 3500 Pickup Truck
Model Variant:
HD (Heavy Duty)
Generation
Generation Code:
GMT900 (Second Generation)
Generation Years:
2007-2013 (GMT900 platform)
Codes
Platform Code:
GMT900
👋 Introduction
Market Position
Segment:
Heavy Duty Pickup Truck
Target Audience:
Owners seeking to perform maintenance and repairs, professional mechanics, fleet managers
Competitive Analysis
Competitors:
Ford F-Series Super Duty, Ram Heavy Duty (e.g., 2500/3500)
Key Features
Manual Utility:
Comprehensive, factory-accurate information for efficient and correct repairs, cost savings on professional labor.
Technical Accuracy:
Same manual used by authorized service centers, ensuring accuracy and adherence to OEM specifications.
Ease Of Use:
Easy-to-read text, clear diagrams, step-by-step instructions.
📋 Manual Details
Coverage Areas
Covered Years:
2007, 2008, 2009
Covered Models:
Sierra HD 2500, Sierra HD 3500
Covered Trims:
All Trim Levels
Covered Configurations:
All Cab Styles (Regular, Extended, Crew), All Bed Lengths, All Drivetrains (2WD, 4WD)
Page Count
Estimated Page Count:
Refer to official GM service manual for exact page count; typically 3000+ pages for complete factory service manuals covering multiple model years and configurations.
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, cooling system, exhaust system, lubrication system, ignition system, emissions control
Drivetrain:
Manual transmission, automatic transmission, transfer case, drive shafts, differentials, axles, hubs, CV joints
Chassis:
Suspension (front and rear), steering system, brake system (front and rear), ABS, electronic stability control (ESC)
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, body control modules (BCM), power windows/locks, HVAC controls, audio system, trailer wiring
Body:
Body structure, doors, hood, tailgate, bumpers, interior trim, seating, glass, mirrors
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspection points
Troubleshooting:
Diagnostic procedures, symptom analysis, component testing, wiring diagrams for fault finding
Repair:
Step-by-step disassembly, component replacement, assembly, and adjustment procedures
Diagnostics:
On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), system-specific diagnostic charts
Specifications:
Torque specifications, clearances, fluid capacities, electrical data, diagnostic parameters
Technical Data:
Wiring schematics, vacuum diagrams, component locations, overhaul procedures
Technical Depth
Depth:
Comprehensive factory-level coverage, suitable for professional mechanics and advanced DIY enthusiasts. Includes complete disassembly and reassembly instructions.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction
Image Quality:
High-quality diagrams and images designed for clear display via Adobe PDF Reader
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download via Link
⚙️ Engine Specifications
Primary Engine
Engine Options:
2007-2009 models were typically equipped with robust V8 gasoline and Duramax diesel engines.
Gasoline Engine 1:
6.0L V8 Vortec (L96) - Power: Approx. 300-360 hp, Torque: Approx. 370-400 lb-ft. (Specific ratings may vary by year and configuration)
Gasoline Engine 2:
6.2L V8 Vortec (L92) - Power: Approx. 403 hp, Torque: Approx. 417 lb-ft. (Often found in higher trims or as an option)
Diesel Engine 1:
6.6L V8 Duramax Turbo-Diesel (LLY/LBZ/LMM) - Power: Approx. 300-365 hp, Torque: Approx. 520-765 lb-ft. (Specific ratings vary significantly by engine code and year, LMM is common for 07.5-09)
Performance
Engine Management:
Electronic Fuel Injection (EFI) / Common Rail Direct Injection (CRDI for Duramax)
Fuel System
Fuel Type:
Unleaded Gasoline (for V8 Vortec engines), Diesel Fuel (for Duramax engines)
Fuel Delivery:
Multi-port fuel injection (MPFI) for gasoline, high-pressure common rail system for diesel
🔧 Transmission
Standard
Transmission Options:
Manual and Automatic transmissions available, depending on engine and trim.
Manual Transmission:
6-speed manual (e.g., ZF6)
Optional
Automatic Transmission 1:
Allison 1000 6-speed automatic (Heavy Duty Automatic Transmission)
Automatic Transmission 2:
4-speed automatic (e.g., 4L70-E) often found with gasoline engines, though Allison is standard for Duramax.
Features
Transfer Case:
Available with 2-speed electronic transfer case for 4WD models
📐 Dimensions
Exterior
Wheelbase Options:
Various wheelbases available depending on cab and bed configuration (e.g., 143.5" for Crew Cab Short Bed, 167.9" for Crew Cab Long Bed, 173.9" for Regular Cab Long Bed).
Overall Length:
Varies significantly with configuration, typically ranging from 230" to 266".
Overall Width:
Approx. 79.9" (excluding mirrors)
Overall Height:
Approx. 77.4" - 78.9" (depending on configuration and suspension)
Cargo
Bed Length Options:
Standard Bed (approx. 78.8 inches), Long Bed (approx. 97.8 inches)
Weights
Curb Weight:
Ranges from approximately 6,000 lbs to over 7,500 lbs depending on configuration.
Gvw Range:
2500 models typically range from 9,500 lbs to 10,000 lbs GVWR. 3500 models range from 9,900 lbs to 14,000+ lbs GVWR.
Max Payload:
Can exceed 5,000 lbs for appropriately equipped 3500 models.
Max Towing Capacity:
Can exceed 16,000 lbs for 3500 models with proper configurations (e.g., dually, diesel, gooseneck hitch).
🛡️ Safety Features
Ratings
NHTSA Crash Tests:
Refer to NHTSA records for specific year and configuration. Generally performed well for its class but may vary.
Active Features
Braking System:
Four-wheel disc brakes, Anti-lock Braking System (ABS)
Stability Control:
Available StabiliTrak electronic stability control system
Traction Control:
Standard traction control system
Passive Features
Airbags:
Driver and front passenger airbags, available side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners
Structure:
High-strength steel frame and body structure
💡 Technology Features
Infotainment
Audio System:
Available Bose premium audio, CD player, satellite radio, auxiliary input. Higher trims may have navigation.
Display:
Optional integrated touch-screen display for navigation and infotainment.
Driver Assistance
Towing Features:
Integrated trailer brake controller, trailer sway control, tow/haul mode for transmission, available integrated trailer mirrors.
Parking Assistance:
Available rear parking assist sensors.
Connectivity
Phone Integration:
Available Bluetooth connectivity for hands-free calling on some models/trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles for gasoline, or 10,000-15,000 miles for Duramax diesel with synthetic oil, or as indicated by the oil life monitoring system.
Air Filter Replacement:
Every 30,000-45,000 miles or as needed based on driving conditions, more frequently for diesel.
Fuel Filter Replacement Diesel:
Crucial for Duramax; typically every 15,000-25,000 miles. Refer to manual for specific LLY/LBZ/LMM requirements.
Coolant Flush:
Initial fill might be Dex-Cool extended life; subsequent flushes typically every 5 years or 100,000 miles.
Fluid Specifications
Engine Oil Gasoline:
SAE 5W-30, API SN/SN Plus, GM dexos1™ Gen 2 (or equivalent compatible specification). Check owner's manual for exact specification.
Engine Oil Diesel:
SAE 15W-40 or 5W-40 (synthetic), API CJ-4 or CK-4, meeting GM specifications for Duramax. Always use diesel-specific oil.
Transmission Fluid Automatic:
Dexron VI for most GM transmissions, including Allison 1000. Verify with manual.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90 or 80W-90). Check manual.
Coolant:
GM specified orange coolant (Dex-Cool), a 50/50 mix of antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4. Check reservoir cap or manual.
Known Issues
Duramax Diesel Lmm:
Potential for injector issues, emissions system (DPF, EGR) related problems, glow plug issues, although generally robust.
Gasoline Engines:
Possible issues with AFM/DOD lifters (if equipped), intake manifold gaskets, or valve cover leaks on some Vortec engines.
Drivetrain:
Rear differential pinion seal leaks, transfer case issues on higher mileage units.
Suspension Steering:
Wear in ball joints, tie rod ends, and steering components due to heavy duty use. Possible steering wheel vibration.
Electrical:
Body control module (BCM) issues, intermittent electrical gremlins, HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Brand:
GMC (General Motors Truck Company)
Specialization:
Long history of producing trucks, SUVs, and commercial vehicles.
Model Evolution
Sierra Nameplate:
The Sierra nameplate has been used by GMC for its full-size pickup trucks since 1999, replacing the C/K series.
Gmt900 Platform:
The GMT900 platform, introduced for the 2007 model year, represented a significant redesign with improved styling, interior, and chassis dynamics over its GMT800 predecessor.
Hd Distinction:
HD (Heavy Duty) models are specifically designed for increased towing and payload capacities, featuring reinforced frames, heavy-duty suspensions, and more powerful engine/transmission options compared to standard Sierra models.
Production
Production Location:
Assembled in North America (e.g., Fort Wayne, Indiana; Oshawa, Ontario).
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
While specific awards for the 2007-2009 HD models are less commonly cited, the Sierra HD line generally maintained a strong reputation in professional reviews for capability and durability.
Ratings
Consumer Reports:
Specific ratings vary by year and powertrain. Generally praised for towing/hauling, but some reports on reliability for certain components exist.
Certifications
Emisiones Standards:
Compliant with EPA emissions standards for the respective model years.
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