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2007-2009 Suzuki LT-Z90 QuadSport ATV Service Repair Workshop Manual (2007 2008 2009)

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This manual covers the 2007, 2008, and 2009 Suzuki LT-Z90 QuadSport all-terrain vehicle. Designed as a youth-oriented ATV, the LT-Z90 builds upon Suzuki's expertise in sport ATVs, offering a platform...
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Type: Atv
Vendor:
Sku: 134823
2007-2009 Suzuki LT-Z90 QuadSport ATV Service Repair Workshop Manual (2007 2008 2009)
This manual covers the 2007, 2008, and 2009 Suzuki LT-Z90 QuadSport all-terrain vehicle. Designed as a youth-oriented ATV, the LT-Z90 builds upon Suzuki's expertise in sport ATVs, offering a platform for younger riders to experience off-road adventure. Its engineering emphasizes reliability and ease of use, featuring a 4-stroke, 89 cc OHC engine, an automatic CVT transmission, and essential safety features like an adjustable throttle limiter. This model is recognized for its suitability as an entry-level ATV, providing a stepping stone into the world of off-road riding. This comprehensive Factory Service Repair Workshop Manual provides detailed instructions and technical specifications necessary for the maintenance, repair, and diagnostics of the Suzuki LT-Z90 QuadSport. It covers all major systems, including the engine, fuel system, chassis, and electrical components, with step-by-step procedures for disassembly, reassembly, and troubleshooting. The manual is intended for owners, mechanics, and technicians, offering factory-level detail, clear diagrams, and illustrations to ensure accurate and efficient service. It serves as an indispensable resource for keeping the LT-Z90 in optimal working condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z90 QuadSport
Model Variant:
QuadSport
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Type:
Service Repair Workshop Manual
Codes
Model Code K7:
LT-Z90K7
Model Code K8:
LT-Z90K8
Model Code K9:
LT-Z90K9
👋 Introduction
Market Position
Target Audience:
Owners of 2007-2009 Suzuki LT-Z90 QuadSport ATVs seeking to perform maintenance, repairs, and diagnostics.
Value Proposition:
Provides comprehensive, factory-level repair information at a fraction of the cost of professional service or a physical manual with shipping.
Competitive Analysis
Advantage:
Offers in-depth coverage and clarity through diagrams, making it superior to generic online guides.
Key Features
Readability:
Easy-to-read text sections.
Instruction Style:
Step-by-step instructions with detailed visual aids.
Completeness:
Covers every single detail on the machine, based on complete disassembly.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009
Specific Models Covered:
2007 Suzuki LT-Z90K7 QuadSport, 2008 Suzuki LT-Z90K8 QuadSport, 2009 Suzuki LT-Z90K9 QuadSport
Page Count
Estimated Page Count:
Extensive (details not specified, but typical for factory service manuals)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, inspection, assembly, and troubleshooting.
Fuel System:
Carburetor, fuel lines, fuel tank, fuel pump (if applicable) inspection and service.
Chassis:
Frame, suspension (front and rear), steering, wheels, brakes, and drive components.
Electrical System:
Ignition system, lighting, battery, starter, wiring diagrams, troubleshooting electrical faults.
Periodic Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements.
General Information:
Vehicle identification, safety precautions, general specifications, tool recommendations.
Servicing Information:
Troubleshooting common problems, diagnostic procedures, repair techniques.
Procedures Included
Disassembly Reassembly:
Step-by-step instructions for complete disassembly and reassembly of major components.
Troubleshooting:
Detailed diagnostic procedures for identifying and resolving issues.
Maintenance Tasks:
Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake pad inspection/replacement.
Engine Repair:
Top-end rebuild, piston and cylinder inspection, valve adjustment, timing chain inspection.
Transmission Service:
Inspection and maintenance of the automatic transmission system.
Electrical Diagnostics:
Testing of ignition system components, lighting circuits, and charging system.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for both DIY enthusiasts and professional mechanics.
Diagrams Illustrations:
Includes top-quality diagrams and highly detailed exploded pictures for clarity.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, clear text and diagrams.
Printability:
All pages are printable.
Searchability:
Likely text-searchable PDF (common for factory manuals).
Print Quality
Diagram Quality:
Excellent, with high detail for precise identification of parts and procedures.
Binding Type
Binding Description:
Digital (PDF format), eliminates physical binding considerations.
Paper Type
Paper Description:
Digital (PDF format), no physical paper type.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, OHC, air-cooled, single-cylinder
Displacement:
89 cc
Bore X Stroke:
47.0 mm x 51.0 mm
Compression Ratio:
9.2:1
Carburetor Model:
MIKUNI VM17SH
Air Cleaner:
Non-woven fabric filter
Starter System:
Electric starter
Lubrication System:
Forced lubrication (wet sump)
Ignition System:
Electronic ignition (CDI)
Spark Plug Gap:
0.7 - 0.8 mm
Valve Lash Cold Intake:
0.05 mm
Valve Lash Cold Exhaust:
0.10 mm
Performance
Horsepower Estimated:
Typically around 6-8 HP (specific figures not provided in product info).
Torque Estimated:
Specific figures not provided in product info.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.0 L (0.5 US gal)
🔧 Transmission
Standard
Transmission Type:
Automatic, Continuously Variable Transmission (CVT)
Drive System:
2x4
Final Drive:
O-ring sealed chain
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Overall Length:
1500 mm (59.1 in)
Overall Width:
900 mm (35.4 in)
Overall Height:
945 mm (37.2 in)
Wheelbase:
1030 mm (40.6 in)
Ground Clearance:
110 mm (4.3 in)
Weights
Curb Weight:
110 kg (242.5 lbs)
Payload Capacity:
Not specified in product info, typical for youth ATVs.
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with California Air Resources Board (CARB) regulations.
Active Features
Braking System:
Front: Dual hydraulic disc; Rear: Single hydraulic disc.
Parking Brake:
Mechanical drum brake on rear axle.
Passive Features
Lighting:
Headlight, taillight/brake light.
Throttle Limiter:
Adjustable thumb throttle limiter for younger riders.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic youth ATV).
Driver Assistance
Driver Assistance Features:
Throttle limiter is the primary driver assistance feature for novice riders.
Connectivity
Connectivity Options:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Initial: 10 hours/1 month; Regular: Every 30 hours/3 months (refer to manual for precise schedule).
Spark Plug Replacement:
Recommended at 20 hours/2 months or as needed based on inspection.
Air Filter Cleaning:
Every 10 hours/1 month or more frequently in dusty conditions.
Chain Lubrication Adjustment:
Every 10 hours/1 month.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF or SG
Engine Oil Capacity:
0.80 L (0.85 US qt) at oil change, 0.90 L (0.95 US qt) at overhaul.
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Tires, brake pads, drive chain, spark plugs, air filter, carburetor cleaning.
Carburetor Maintenance:
Periodic cleaning and adjustment may be required due to typical ATV usage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for its range of motorcycles, ATVs, and automobiles.
Model Evolution
Lt-Z90 Introduction:
The LT-Z90 was introduced as a youth-oriented ATV, building on Suzuki's experience with its sport ATV line (like the LT-Z400).
Design Purpose:
Designed for recreational use and as a stepping stone for younger riders into the ATV world.
Production
Production Period:
2007-2009 (as covered by this manual).
🏆 Awards & Recognition
Recognitions
Atv Segment Awards:
Specific awards for the LT-Z90 are not widely publicized; it's recognized as a solid entry-level youth ATV.
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