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Yamaha GRIZZLY 350 2WD 4WD ATV Full Service & Repair Manual 2007-2009

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The Grizzly 350, produced between 2007 and 2009, is a capable mid-size utility all-terrain vehicle designed for recreational riders and demanding work. Available in both 2WD and 4WD variants, this...
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Type: Atv
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Yamaha GRIZZLY 350 2WD 4WD ATV Full Service & Repair Manual 2007-2009Yamaha GRIZZLY 350 2WD 4WD ATV Full Service & Repair Manual 2007-2009Yamaha GRIZZLY 350 2WD 4WD ATV Full Service & Repair Manual 2007-2009Yamaha GRIZZLY 350 2WD 4WD ATV Full Service & Repair Manual 2007-2009
The Grizzly 350, produced between 2007 and 2009, is a capable mid-size utility all-terrain vehicle designed for recreational riders and demanding work. Available in both 2WD and 4WD variants, this ATV is powered by a reliable 348cc air-cooled, single-cylinder engine paired with its renowned Ultramatic automatic transmission, which provides significant engine braking. Its independent front suspension and robust frame, along with practical features like durable floorboards and substantial rack capacity, make it well-suited for trail riding, farm work, and general utility tasks. The legacy in ATV manufacturing is evident in the Grizzly 350's reputation for durability and consistent performance. This comprehensive factory service and repair workshop manual covers the Grizzly 350 models from 2007 to 2009. It provides detailed instructions for all major systems, including engine overhaul, fuel system maintenance, transmission and drivetrain servicing, cooling, electrical, braking, and suspension systems. The manual also includes procedures for routine maintenance, troubleshooting common issues with diagnostic charts, and in-depth repair instructions for components such as the engine, transmission, and electrical systems. Technical specifications, fluid recommendations, and safety guidelines are also detailed, ensuring owners and technicians have the necessary information to maintain, diagnose, and repair the vehicle effectively.
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Model Variant:
2WD / 4WD
Model Generation:
First Generation (2007-2009)
Codes
Chassis Code Range:
4WD: YFM350FW, 2WD: YFM350X (Note: Specific sub-variants may exist)
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Mid-size utility ATV
Target User:
Recreational riders, utility users, farm work, trail riding
Competitive Analysis
Key Competitors:
Honda Rancher, Kawasaki Bayou, Suzuki King Quad (specific displacements of the era)
Key Features
Engine Type:
Reliable air-cooled, single-cylinder engine
Transmission Type:
Yamaha's renowned Ultramatic automatic transmission with engine braking
Drive System:
Selectable 2WD/4WD with limited-slip front differential (4WD model)
Suspension Type:
Independent front suspension, swingarm rear suspension
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Years:
2007, 2008, 2009
Model Coverage:
Yamaha Grizzly 350 2WD and 4WD models
Page Count
Estimated Page Count:
High (Typical factory service manuals for this era are 300-600+ pages)
Manual Type
Manual Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Service:
Full engine overhaul, disassembly, assembly, tuning, and diagnostics
Fuel System:
Carburetor inspection, cleaning, adjustment, fuel pump, fuel lines, and tank service
Transmission Drivetrain:
Automatic transmission (Ultramatic), clutch, drive shafts, differentials, and final drive service
Cooling System:
Radiator, fan, coolant flow, water pump inspection and service
Electrical System:
Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery, and wiring diagrams
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, and bleeding procedures
Suspension Steering:
Front and rear suspension components (shocks, A-arms, bushings), steering column, tie rods, and wheel alignment
Frame Bodywork:
Frame inspection, body panel removal/installation, seat, fenders, racks, and storage components
Wheels Tires:
Tire pressure, wheel removal/installation, lug nut torque specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points
Troubleshooting:
Diagnostic charts for common starting, running, electrical, and mechanical issues
Engine Repair:
Top-end rebuild (cylinder, piston, rings), valve clearance adjustment, camshaft replacement
Transmission Repair:
Clutch adjustment, belt inspection/replacement, drive system component servicing
Electrical Diagnostics:
Wiring harness troubleshooting, component testing (e.g., CDI, ignition coil, charging system components)
Brake System Overhaul:
Caliper rebuild, master cylinder replacement, brake line flushing
Suspension Rebuild:
Shock absorber service, bushing replacement, steering component replacement
Wheel Alignment:
Adjustment procedures and specifications for steering geometry
Technical Depth
Depth Of Coverage:
Comprehensive factory-level service and repair
Diagnostic Information:
Includes detailed diagnostic flowcharts and fault code interpretation (where applicable)
Rebuild Procedures:
Detailed step-by-step instructions for major component rebuilds
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable, common for factory manuals
Print Quality:
High quality, suitable for printing
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled, single-cylinder
Displacement:
348cc
Bore X Stroke:
83 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21-23 HP (at crank)
Torque Estimated:
Approx. 20-22 lb-ft (at crank)
Fuel System
Carburetor:
Mikuni BSR33/1, single carburetor
Fuel Capacity:
3.4 US gal (12.9 L) with 0.7 US gal (2.7 L) reserve
Ignition
Ignition System:
DC-CDI
Lubrication
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher
Oil Capacity:
1.76 US qt (1.67 L) / 1.62 US qt (1.53 L) without filter change
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ)
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Features
Engine Braking:
Industry-leading, strong engine braking on descents
Clutch Type:
Wet, automatic centrifugal clutch with V-belt
Drivetrain
Drive System:
Shaft drive
Front Differential:
Limited-slip (4WD model)
Final Drive Ratio:
Yamaha specific (detailed in manual)
๐Ÿ“ Dimensions
Exterior
Length:
76.5 in (1943 mm)
Width:
42.5 in (1080 mm)
Height:
45.7 in (1160 mm)
Wheelbase:
49.2 in (1250 mm)
Ground Clearance:
10.1 in (256 mm)
Weights
Dry Weight Estimated:
Approx. 560 lbs (254 kg) for 4WD / 536 lbs (243 kg) for 2WD
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1102 lbs (500 kg)
Dimensions
Seat Height:
33.7 in (855 mm)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards (relevant for ATVs of this era)
Active Features
Engine Braking:
Significant safety feature for downhill control
Passive Features
Footwells:
Wide, durable floorboards with integrated heel guards for rider foot protection
Handlebars:
Durable handlebars with protective padding
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV focused, no complex infotainment)
Driver Assistance
Traction Control:
Limited-slip front differential on 4WD models provides enhanced traction assistance.
Connectivity
Connectivity Features:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months (refer to manual for specifics)
Oil Filter Replacement:
Every 2000 km (1200 miles) or 12 months (refer to manual for specifics)
Air Filter Cleaning:
Every 500 km (300 miles) or as needed in dusty conditions
Spark Plug Replacement:
Every 6000 km (3600 miles) or annually
Valve Clearance Check:
Every 4000 km (2400 miles)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Permanent type antifreeze, 50/50 mix with distilled water
Gear Oil Capacity Front Differential:
Refer to manual for specific capacity and grade
Gear Oil Capacity Rear Differential:
Refer to manual for specific capacity and grade
Known Issues
Common Wear Items:
Brake pads, tires, bearings (especially if used in wet/muddy conditions), suspension bushings.
Potential Issues From Manual:
Manual will detail specific torque values for critical fasteners, potential common failure points identified by Yamaha, and diagnostic steps for intermittent issues.
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and distinguished history in ATV manufacturing, known for durability and innovation.
Model Evolution
Grizzly Lineage:
The Grizzly 350 is an evolution of Yamaha's successful mid-size utility ATV line, focusing on comfort, reliability, and capable off-road performance.
Production
Production Period:
The 350cc platform served Yamaha's mid-size utility segment for many years, with this generation representing the 2007-2009 iteration.
๐Ÿ† Awards & Recognition
Recognitions
Yamaha Reliability:
Yamaha ATVs are consistently recognized for their exceptional build quality and long-term reliability.
Ratings
Industry Reviews:
The Grizzly 350 series generally received positive reviews for its comfort, power delivery, and the effectiveness of the Ultramatic transmission.
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