Engine Service And Repair:
Includes detailed procedures for disassembly, inspection, repair, and reassembly of engine components.
Transmission Service And Repair:
Covers both manual and automatic transmission service, including internal component repair and adjustments.
Brake System:
Detailed coverage of hydraulic components, ABS systems, disc/drum brakes, and related diagnostics.
Electrical System And Wiring Diagrams:
Comprehensive schematics and troubleshooting guides for all electrical circuits and components.
Suspension:
Covers front and rear suspension components, alignment procedures, and shock absorber/spring replacement.
Steering:
Includes steering gear, power steering system service, and alignment adjustments.
Cooling System:
Radiator, fan, thermostat, hoses, and coolant service procedures.
Fuel Injection And Fuel System:
Covers fuel delivery, injectors, fuel pumps, and associated control systems.
Emission System:
Details on emissions control devices, sensors, and related diagnostics.
HVAC System:
Heater, ventilation, and air conditioning system service, including refrigerant handling and component repair.
Engine Control System:
ECU diagnostics, sensor data interpretation, and control module service.
Chassis And Body:
Covers frame, body panels, doors, latches, and associated trim.
Restraint System:
Airbag systems, seatbelts, and associated diagnostics.
Interior:
Covers interior trim, seating, dashboard, and related components.
Differential And Drive Axles:
Service and repair of front and rear differentials, drive shafts, and CV joints.
Axles:
Front and rear axle assembly service, including bearings and seals.
General Maintenance:
Routine checks, fluid changes, filter replacements, and preventative maintenance schedules.
Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and complex issues.
Disassembly And Reassembly:
Complete instructions for dismantling and reassembling vehicle systems and components.
Component Replacement:
Detailed guidance for replacing individual parts and assemblies.
Calibration And Adjustments:
Procedures for adjusting brakes, steering, and other critical systems.
Diagnostics:
Includes methods for diagnosing system faults, often referencing specific tools or scan data.
Level Of Detail:
Comprehensive, factory-level detail suitable for professional mechanics and advanced DIYers.
Illustrations And Diagrams:
Hundreds of photos, drawings, and detailed illustrations, including enlarged inset views for clarity.
Instructional Style:
Numbered step-by-step instructions with substeps, notes, cautions, and warnings.
Troubleshooting Integration:
Troubleshooting and electrical service procedures are integrated with wiring diagrams for efficient problem-solving.
Engine Options:
The manual covers various engine options available for the D-Max P190 generation. Common engines for this period include the Isuzu 4JJ1-TC (3.0L Diesel) and potentially others like the 4JK1-TC (2.5L Diesel), depending on market and specific configuration.
Horsepower And Torque:
Specific horsepower and torque figures for each engine variant are detailed within the manual, essential for performance tuning and diagnostics.
Injection Type:
Commonly features Common Rail Direct Injection (CRDI) for diesel variants, with detailed information on fuel pump, injectors, and control modules.
Timing Belt Or Chain:
Information on timing belt or chain replacement intervals and procedures, critical for engine longevity.
Cylinder Head Overhaul:
Detailed procedures for cylinder head removal, inspection, gasket replacement, and valve seating.
Oil Change Intervals:
Provides recommended intervals for engine oil and filter changes, critical for engine health. (e.g., typically 5,000-10,000 km or 6-12 months depending on service conditions).
Transmission Service Intervals:
Recommends intervals for transmission fluid changes and filter replacement.
Engine Oil Viscosity:
Details the specific API service category and viscosity grade for engine oil (e.g., SAE 10W-30, 15W-40 for diesel engines).
Coolant Type:
Specifies the required type of engine coolant (e.g., ethylene glycol-based, specific color/formulation).
Brake Fluid Type:
Recommends DOT 3 or DOT 4 brake fluid, depending on system specifications.
Common Wear Items:
The manual implicitly guides on replacing common wear items such as brake pads, rotors, belts, hoses, and suspension bushings.
Lubrication Points:
Details specific lubrication points and recommended lubricants for chassis components, driveshafts, and other moving parts.
