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Isuzu D-Max Colorado 2007-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Colorado Model Generation Code: TF (Second Generation for Colorado designation) Product Type: Service Repair Workshop Manual Product Format: Downloadable PDF 👋 Introduction...
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Sku: 164987
Isuzu D-Max Colorado 2007-2012 Service Repair Workshop ManualIsuzu D-Max Colorado 2007-2012 Service Repair Workshop ManualIsuzu D-Max Colorado 2007-2012 Service Repair Workshop ManualIsuzu D-Max Colorado 2007-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
D-Max Colorado
Model Generation Code:
TF (Second Generation for Colorado designation)
Product Type:
Service Repair Workshop Manual
Product Format:
Downloadable PDF
👋 Introduction
Market Position
Segment:
Mid-size pickup truck
Key Attributes:
Durability, reliability, off-road capability, utility
Competitive Analysis
Key Competitors Era:
Toyota Hilux, Ford Ranger, Mitsubishi Triton (L200), Nissan Navara (Frontier)
Key Features
Manual Advantage:
Comprehensive factory data for professional repair and maintenance, saving on dealership costs
Vehicle Appeal:
Popular for work, adventure, and off-roading, requiring thorough maintenance knowledge
📋 Manual Details
Coverage Areas
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012
Geographic Coverage:
Global (primarily for models sold under the Colorado name in relevant markets)
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as 'very detailed' with 'hundreds of pages')
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format Details
File Format:
PDF
Accessibility:
Usable on multiple computers (Windows & MAC), printable
Licensing
License Type:
Lifetime use, no expiry, no renewal fees
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for all engine variants (specific engine codes not provided, but expected to cover common D-Max powerplants for the era, e.g., 4JJ1, 4JK1 diesel, petrol variants if applicable)
Transmission:
Manual and automatic transmission servicing, repair, and troubleshooting (includes clutch, driveshafts, differentials)
Brakes:
Hydraulic system, ABS, disc and drum brake maintenance, repair, and bleeding procedures
Suspension:
Front and rear suspension components, alignment, shock absorbers, leaf springs, torsion bars, independent front suspension (IFS) if applicable
Steering:
Power steering system diagnosis and repair, steering column, linkages
Electrical:
Complete wiring diagrams, charging system, starting system, lighting, accessories, dashboard instrumentation, fuses, relays, and ECU diagnostics
HVAC:
Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement
Body:
Body panel removal/installation, interior trim, doors, windows, bumpers, chassis repair
Diagnostics:
Troubleshooting flowcharts, fault code interpretation (OBD-II), diagnostic procedures for all major systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication
Repair:
Step-by-step instructions for component replacement and repair across all vehicle systems
Troubleshooting:
Systematic approach to diagnosing and resolving common and uncommon faults
Overhaul:
Complete engine, transmission, and differential rebuild procedures
Installation:
Instructions for installing accessories, aftermarket parts, and major component replacements
Technical Depth
Depth:
Professional-level diagnostics, repair, and overhaul, suitable for experienced mechanics and DIY enthusiasts with mechanical aptitude
Visual Aid:
Detailed photos, diagrams, and exploded views
Data Accuracy:
Factory specifications, torque values, clearances, and procedures
📊 Manual Specifications
File Format Details
Searchability:
Likely searchable PDF (standard for professional manuals)
Print Quality
Print Options:
Printable pages (single or full manual)
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Family:
Isuzu 'Family B' Diesel (e.g., 4JK1-TC, 4JJ1-TC)
Displacement Common 1:
2.5 Liters (approx. 2499 cc)
Displacement Common 2:
3.0 Liters (approx. 2999 cc)
Aspiriation:
Turbocharged, Intercooled (common)
Fuel System Common:
Common Rail Direct Injection (CRDI)
Performance Typical
Horsepower 2 5L:
Approx. 109-136 PS (80-100 kW)
Horsepower 3 0L:
Approx. 136-177 PS (100-130 kW)
Torque 2 5L:
Approx. 280-320 Nm
Torque 3 0L:
Approx. 320-430 Nm
Fuel System
Fuel Type:
Diesel
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transmission (e.g., MUX)
Optional Transmission
Type:
4-speed or 5-speed Automatic Transmission (e.g., INVECS-II)
Features
Drive Type:
Rear-Wheel Drive (RWD) or 4-Wheel Drive (4WD) with transfer case
📐 Dimensions
Exterior Typical Crew Cab
Length:
Approx. 5000-5100 mm (varies by configuration)
Width:
Approx. 1770-1800 mm
Height:
Approx. 1700-1750 mm
Weights
Curb Weight:
Approx. 1700-2000 kg (varies by configuration, engine, drivetrain)
Gross Vehicle Weight Rating Gvw:
Typically around 2700-3000 kg
Cargo Bed
Length:
Approx. 1500-1800 mm (varies by cab type and bed size)
Width:
Approx. 1450-1500 mm
Towing Capacity
Max Braked Towing:
Often rated around 2500-3000 kg (check local regulations and specific model)
🛡️ Safety Features
Ratings
Ancap Rating:
Varied by year and test protocols; earlier models may have lower ratings than later generations.
Active Features
ABS:
Standard on most models, potentially with EBD (Electronic Brakeforce Distribution)
Traction Control:
May be available on higher trims or specific markets
Passive Features
Airbags:
Driver and front passenger airbags standard; side/curtain airbags available on higher trims or later models
Seatbelts:
Pre-tensioners, load limiters
💡 Technology Features
Infotainment
Head Unit:
Base models likely feature basic AM/FM radio with CD player; higher trims may have MP3 compatibility, auxiliary input, or early attempts at Bluetooth connectivity. Touchscreen units were rare for this period in base models.
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Usb Port:
Rare for base models; may be present on later/higher trims as an aftermarket or option
🔧 Maintenance
Service Intervals Typical
Oil Change:
Every 5,000-10,000 km or 6 months (dependent on oil type and driving conditions)
Air Filter Replacement:
Every 20,000-40,000 km or annually
Fuel Filter Replacement:
Every 20,000-40,000 km (critical for diesel engines)
Coolant Replacement:
Every 40,000-80,000 km or 2-4 years
Fluid Specifications
Engine Oil Viscosity Diesel:
Typically API CI-4 or CJ-4 rated, SAE 15W-40 or 5W-30 (check manual for specific grade based on climate)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual)
Transmission Fluid Automatic:
Dexron III/VI or equivalent ATF (check manual)
Coolant Type:
Isuzu Long Life Coolant (LLC) or equivalent OAT (Organic Acid Technology) coolant
Known Issues
Diesel Particulate Filter Dpf:
Potential for clogging if short-distance driving is frequent without regeneration cycles (depending on market/spec)
Glow Plugs:
Can fail over time, affecting cold starts
Suspension Wear:
Leaf springs and bushings can wear under heavy loads or off-road use
Turbocharger Issues:
Can be susceptible to wear or clogging if oil changes are neglected or if the engine is abused
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long-standing reputation for robust diesel engines and reliable commercial vehicles, which carries over to its light commercial and pickup truck offerings.
Model Evolution
D Max Platform:
The D-Max is a global pickup truck platform developed by Isuzu. The 'Colorado' name is often used in specific markets like North America (though the North American Colorado is a different vehicle derived from GM's global platform) and Thailand. This manual covers the Isuzu-developed D-Max as sold under the Colorado name in relevant regions during 2007-2012, which is part of the second generation (TF).
Production
Manufacturing Locations:
Primarily manufactured by Isuzu and its affiliates in Thailand, Indonesia, and other locations globally.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Isuzu's D-Max platform is recognized globally for its ruggedness and reliability, making it a strong contender in the utility vehicle segment.
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