Isuzu D-Max 2007-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Generation: Second Generation (RT50/RT85) Codes Product Identifier: Isuzu D-Max 2007-2012 Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Do-it-yourselfers and...

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Type: Truck

Vendor:

Sku: 154329

Tags: 2007 2008 2009 2010 2011 2012 Cars D Max Isuzu Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

D-Max

Generation:

Second Generation (RT50/RT85)

Codes

Product Identifier:

Isuzu D-Max 2007-2012 Workshop Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers and experienced mechanics

Competitive Analysis

Value Proposition:

Inexpensive way to keep the vehicle working properly; authoritative source for repair and service information.

Key Features

Manual Advantage:

Provides comprehensive, detailed, and illustrated guidance for all service and repair needs.

📋 Manual Details

Coverage Areas

Applicable Years:

2007, 2008, 2009, 2010, 2011, 2012

Page Count

Estimated Page Count:

Extensive (Exact count not specified, but described as 'complete' and covering 'every detail')

Manual Type

Manual Classification:

Workshop Service Repair Manual / Factory Service Manual

Language

Language Of Manual:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine Electrical:

Emission Control:

Fuel System:

Suspension System:

Clutch System:

Manual Transaxle:

Automatic Transaxle:

Driveshaft And Axle:

Steering System:

Brake System:

Body Interior Exterior:

Body Electrical System:

Restraint System:

Procedures Included

Maintenance Procedures:

Yes (Implied by 'service' and 'maintenance schedules')

Repair Procedures:

Yes (Explicitly stated 'repair manual')

Troubleshooting:

Yes (Explicitly stated 'troubleshooting')

Diagnostic Procedures:

Yes (Implied by 'diagnose problems' and 'wiring schematics')

Electrical Service:

Yes (Explicitly stated 'electrical service procedures')

Technical Depth

Diagnostic Capability:

Advanced (Includes wiring schematics, detailed diagrams, and troubleshooting)

Rebuild Guidance:

Comprehensive (Implied by 'complete service manual' and 'step-by-step instructions' for all details)

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Fully Printable

Binding Type

Digital Binding:

N/A (Digital file, not physically bound)

Paper Type

Digital Paper Simulation:

N/A (Digital file, printable to user's choice of paper)

Software Requirements

Required Software:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

Features

Navigation Aid:

Numbered table of contents for fast information retrieval

Visual Aids:

Detailed illustrations, diagrams, photos, wiring schematics

Instruction Format:

Step-by-step numbered instructions, detailed substeps

Critical Information Highlighting:

Notes, cautions, and warnings throughout each chapter

Zoom Capability:

YES (Zoom IN/OUT)

Delivery

Access Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Options Covered:

Likely covers common diesel engines for the D-Max of this era, potentially including 4JJ1-TC (3.0L) and 4JK1-TC (2.5L) variants. Specific engine codes would be detailed within the manual.

Performance

Horsepower And Torque:

Detailed specifications for various engine configurations would be found in the manual, crucial for proper diagnosis and repair.

Fuel System

Fuel Delivery Type:

Primarily common rail diesel (CRDi). Manual would detail fuel injection systems, pumps, injectors, and associated components.

🔧 Transmission

Standard

Standard Transmission Type:

Manual transmission (likely 5-speed or 6-speed depending on engine/market).

Optional

Optional Transmission Type:

Automatic transmission (likely 4-speed or 5-speed depending on engine/market).

Features

Drivetrain Options:

The manual would cover both 2WD and 4WD (4x4) configurations, including transfer case operations.

📐 Dimensions

Exterior

Body Styles:

Likely covers Single Cab, Extended Cab (Space Cab), and Double Cab variants.

Weights

Gross Vehicle Weight Rating:

GVWR varies by configuration; manual would provide specific figures for payload capacity and towing limits.

🛡️ Safety Features

Ratings

Crash Test Information:

The manual may reference safety system designs, but official crash test ratings would typically be found in separate documentation.

Active Features

Active Safety Systems:

Covers systems like ABS, potentially EBD (Electronic Brakeforce Distribution), and traction control depending on market specification.

Passive Features

Passive Safety Features:

Includes information on airbag systems (driver, passenger, side), seatbelt pre-tensioners, and structural safety elements. The 'Restraint' section confirms coverage.

💡 Technology Features

Infotainment

Infotainment Systems Covered:

While not a primary focus of a workshop manual, it would cover electrical schematics for audio systems, and potentially installation procedures for aftermarket units.

Driver Assistance

Driver Assistance Features:

Covers the electrical and mechanical aspects of available features such as cruise control (if fitted) and any basic parking sensors.

Connectivity

Connectivity Systems:

Details electrical wiring for power outlets, USB ports (if equipped), and any integrated Bluetooth modules.

🔧 Maintenance

Service Intervals

Routine Maintenance Schedule:

Manual will detail recommended service intervals for oil changes, filter replacements, fluid checks, and component inspections, critical for longevity.

Fluid Specifications

Engine Oil Type And Capacity:

The manual will specify the correct API/ACEA classification and viscosity grade for engine oil (e.g., 5W-30, 10W-40 for diesel) and its capacity. Example: For 4JJ1-TC, likely around 7.0-8.0 liters. For 4JK1-TC, around 6.5-7.5 liters.

Coolant Type:

Specifies correct coolant type (e.g., Dex-Cool or equivalent long-life coolant) and mixture ratio. Capacity typically around 8-10 liters.

Brake Fluid Type:

Typically DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type Manual:

Manual transmission fluid (MTF) with specific viscosity grade (e.g., GL-4).

Transmission Fluid Type Automatic:

Automatic transmission fluid (ATF) – likely a proprietary Isuzu spec or a widely compatible ATF type.

Differential Fluid Type:

Gear oil with specific viscosity and API classification (e.g., GL-5 75W-90).

Known Issues

Common Repair Topics:

The manual would provide guidance on common issues like potential turbocharger wear, injector issues in high-mileage diesel engines, DPF regeneration (if applicable), and suspension component wear, offering repair solutions.

📚 Vehicle History

Brand Heritage

Isuzu Light Commercial Vehicles:

Isuzu has a long-standing reputation for robust and reliable diesel engines and commercial vehicles, including pickups and trucks.

Model Evolution

D Max Second Generation:

The 2007-2012 D-Max represents the second generation, which saw significant updates in styling, interior comfort, and engine technology compared to its predecessor.

Production

Manufacturing Locations:

The D-Max is globally produced, with significant manufacturing operations in Thailand.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Isuzu D-Max is generally recognized for its durability, reliability, and strong performance, particularly in diesel engine applications, often earning praise in the light commercial vehicle sector.