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Kawasaki 1400GTR ZG1400 2007-2013 Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: 1400GTR Model Alias: ZG1400 Generation Production Years: 2007-2016 (ZG1400) Codes Chassis Code: ZG1400A (early models) 👋 Introduction Market Position Category: Sport Tourer /...
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Type: Motorcycle
Vendor:
Sku: 58068
Kawasaki 1400GTR ZG1400 2007-2013 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
1400GTR
Model Alias:
ZG1400
Generation
Production Years:
2007-2016 (ZG1400)
Codes
Chassis Code:
ZG1400A (early models)
👋 Introduction
Market Position
Category:
Sport Tourer / Grand Tourer Motorcycle
Segment Focus:
Long-distance touring, comfortable commuting, performance-oriented riding with luggage capacity.
Competitive Analysis
Key Competitors:
BMW R1200RT, Yamaha FJR1300, Honda ST1300, Moto Guzzi Norge 1200
Key Features
Engine Size:
1352cc (1.35 Liters)
Engine Type:
Inline-Four Cylinder, DOHC, 16 valves
Transmission Type:
6-speed constant mesh
Final Drive:
Shaft Drive
Framing:
Monocoque frame construction
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Estimated Pages:
Over 800
Manual Type
Type:
Service Repair Workshop Manual
Language
Primary Language:
English
Format
Delivery Method:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, inspection, diagnosis, repair procedures for all engine components (pistons, cylinders, crankshaft, camshafts, valve train, cooling system, lubrication system, fuel injection, ignition system, starting system, charging system).
Transmission:
Clutch operation, gearbox disassembly and assembly, gear shifting mechanism, final drive (shaft drive), maintenance and repair.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheel hub, bearings, spoke tension (if applicable), swingarm.
Brakes:
Hydraulic brake system (front and rear calipers, master cylinders, brake lines), ABS system (if equipped), brake pad replacement, rotor inspection, bleeding procedures.
Electrical:
Wiring diagrams, lighting system, instrumentation, battery, starter motor, alternator, ignition coil, ECU (Engine Control Unit) diagnostics, sensor troubleshooting, horn, turn signals, brake lights.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle bodies, emissions control system (PAIR, EVAP).
Bodywork:
Fairings, body panels, seat, luggage system (integrated panniers), windscreen adjustment and replacement, mounting hardware.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug inspection/replacement, chain/shaft drive lubrication and adjustment, brake fluid replacement, coolant flush and replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for common mechanical and electrical issues, error code interpretation.
Major Repairs:
Engine rebuilding, gearbox overhauls, suspension component replacement, brake system overhaul, electrical system diagnostics and repair.
Diagnostics:
Procedures for checking component operation, using diagnostic tools (e.g., KDS - Kawasaki Diagnostic System, though manual covers basic checks without specific tool usage emphasis), reading error codes.
Technical Depth
Detail Level:
Comprehensive, covering everything from basic maintenance to full engine and chassis rebuilds, including torque specifications and detailed diagrams.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for quick keyword-based navigation and information retrieval. Optimized for digital viewing and printing.
Print Quality
Resolution:
High resolution, ensuring clarity of text, diagrams, and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Displacement:
1352 cc
Bore X Stroke:
84.0 mm x 61.0 mm
Compression Ratio:
11.2:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Engine Oil Type:
SAE 10W-40 API SG or SH, or SAE 20W-40 API SG or SH (check manual for specific recommendations)
Engine Oil Capacity:
Approx. 4.0 L / 4.2 US qt (with filter change)
Performance
Horsepower Est:
Approx. 155 PS @ 8,800 rpm (claimed)
Torque Est:
Approx. 136 Nm @ 6,200 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline (91 octane or higher)
Fuel Tank Capacity:
22 Liters (5.8 US gal)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Optional
ABS:
Available on some models (e.g., K-ACT - Kawasaki Advanced Coactive-braking Technology)
Features
Gear Ratios:
Refer to manual for specific gear ratios
Clutch Type:
Wet, multi-disc
Final Drive Fluid:
API GL-4, SAE 80 hypoid gear oil (check manual for specific brand/viscosity)
Final Drive Fluid Capacity:
Approx. 200 ml (0.2 US qt)
📐 Dimensions
Exterior
Length:
2,270 mm (89.4 in)
Width:
790 mm (31.1 in)
Height:
1,370 mm (53.9 in) / 1,405 mm (55.3 in) (with taller windscreen)
Wheelbase:
1,520 mm (59.8 in)
Ground Clearance:
125 mm (4.9 in)
Seat Height:
815 mm (32.1 in)
Weights
Dry Weight:
278 kg (612.9 lbs)
Curb Weight:
Approx. 300 kg (661 lbs) (depending on equipment)
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
190/50ZR17M/C (73W)
Wheel Bolt Pattern:
N/A (Cast Aluminum Wheels)
🛡️ Safety Features
Ratings
ABS:
Optional (K-ACT on some models)
Active Features
Braking System:
Dual 310mm petal discs with 4-piston calipers (front), Single 270mm petal disc with 2-piston caliper (rear)
Traction Control:
Not typically equipped on early models, check specific model variant
Passive Features
Lighting:
Multi-reflector headlights, LED taillight
Windscreen:
Adjustable electric windscreen on many models
💡 Technology Features
Infotainment
Audio System:
Some models featured integrated audio systems (check specific trim levels).
Driver Assistance
ABS:
Available as an option (K-ACT system).
Connectivity
Diagnostic Port:
Standard diagnostic connector for electronic troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles or 6 months, whichever comes first.
Oil Filter Replacement:
Every 6,000 miles or 6 months, coincides with oil change.
Air Filter Inspection:
Every 6,000 miles, clean or replace as needed.
Spark Plug Inspection:
Every 12,000 miles, replace as needed.
Brake Fluid Replacement:
Every 24,000 miles or 2 years.
Coolant Replacement:
Every 24,000 miles or 2 years.
Fluid Specifications
Coolant Type:
Kawasaki All Season Performance Coolant or equivalent silicate-free, ethylene glycol based antifreeze.
Coolant Capacity:
Approx. 2.6 Liters (2.7 US qt)
Known Issues
Common Wear Items:
Clutch plates (heavy use), front fork seals, brake pads, tires. Fuel pump relays can be a point of failure on some units. Check for wiring harness chafing near the steering head.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of innovation in motorcycle design and engineering, particularly in performance-oriented and touring segments.
Model Evolution
Zg1400 Lineage:
The ZG1400 (1400GTR) evolved from Kawasaki's potent ZZR-1400 (Ninja ZX-14) platform, adapting its powerful engine and chassis for comfortable, long-distance touring.
Production
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its blend of power, comfort, and touring capability. Often praised for its refined engine and stable chassis.
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