Applicable Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015
Product Name:
KAWASAKI VN900 Custom 2007-2015 Service Repair Manual
Vin Code Generation:
Typically 17 characters, allowing for specific model year identification.
Target Audience:
Professional technicians, experienced DIY mechanics, and motorcycle owners seeking comprehensive repair and maintenance guidance.
Advantage:
Official factory manual providing factory-level accuracy and detail, covering all styles for the specified model years.
Comprehensiveness:
Hundreds of pages covering all aspects of maintenance, repair, and troubleshooting.
Accessibility:
Instant download, printable format for convenient use.
Knowledge Transfer:
Designed to impart factory-trained technician knowledge to the user.
Engine And Drivetrain:
Detailed information on engine disassembly, assembly, inspection, tuning, lubrication, cooling, fuel delivery, ignition, and exhaust systems. Includes maintenance and repair of the transmission and final drive.
Chassis And Suspension:
Covers fork, rear shock absorber, frame, swingarm, steering system, wheel bearings, and related components. Includes inspection, adjustment, and replacement procedures.
Braking System:
Complete guidance on front and rear brake systems, including master cylinders, calipers, brake discs, brake lines, fluid replacement, bleeding procedures, and troubleshooting.
Electrical System:
Comprehensive coverage of wiring diagrams, lighting system, ignition system, starting system, charging system, instrumentation, and all electrical components. Includes diagnostic procedures.
Body And Trim:
Includes procedures for the removal and installation of body panels, fuel tank, seat, fenders, and other cosmetic and functional components.
Scheduled Maintenance:
Detailed instructions for routine maintenance tasks such as oil changes, filter replacements, chain adjustment, brake checks, and fluid level checks, along with recommended intervals.
Troubleshooting:
Systematic diagnostic procedures and flowcharts for identifying and resolving common and complex issues.
Repair And Rebuild:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major motorcycle components and systems, including engine and transmission rebuilds.
Technical Specifications:
Includes torque specifications, clearances, fluid capacities, electrical values, and other critical technical data required for accurate repairs and adjustments.
Depth:
Comprehensive from basic maintenance to advanced engine and electrical diagnostics and repairs, suitable for both professional technicians and skilled DIY enthusiasts.
Engine Type:
V-twin, 4-stroke, SOHC, 2 valves per cylinder
Displacement:
892 cc (54.4 cubic inches)
Bore X Stroke:
96.0 x 96.0 mm
Cooling System:
Liquid-cooled
Horsepower:
Approx. 50.7 hp (37.3 kW) @ 5,700 rpm (Manufacturer's data, may vary slightly by region).
Torque:
Approx. 55.4 lb-ft (75.1 Nm) @ 3,500 rpm (Manufacturer's data, may vary slightly by region).
Fuel Delivery:
Fuel Injection (DFI) with dual 34mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition System:
Digital CDI with electronic advance
Oil Type:
SAE 10W-40 API SG or SH motorcycle oil (refer to manual for specific recommendations).
Oil Capacity:
3.4 L (3.6 US qt) for engine oil change, 3.9 L (4.1 US qt) when filter is changed, 4.5 L (4.8 US qt) for complete overhaul (refer to manual for exact capacities).
Air Filter Type:
Replaceable paper element (Specific part number would be detailed in the manual).
Transmission Type:
5-speed constant mesh
Optional Transmission:
N/A (No optional transmissions offered for this model).
Clutch Type:
Wet, multiple-disc, cable-actuated
Final Drive:
Sealed belt drive
Transmission Oil Type:
Kawasaki specifically recommends its own transmission oil or equivalent (details in manual).
Transmission Oil Capacity:
Refer to manual for specific capacity.
Overall Length:
Approx. 2,310 mm (90.9 in)
Overall Width:
Approx. 900 mm (35.4 in)
Overall Height:
Approx. 1,150 mm (45.3 in)
Wheelbase:
Approx. 1,635 mm (64.4 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Seat Height:
Approx. 705 mm (27.8 in)
Curb Weight:
Approx. 252 kg (556 lbs)
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Front Tire:
120/90-21M/C 64S
Rear Tire:
180/70-15M/C 76H
Front Wheel:
21-inch cast aluminum spoke design
Rear Wheel:
15-inch cast aluminum spoke design
Wheelbase:
1635 mm (64.4 in)
Crash Test Ratings:
Motorcycle safety ratings are not typically provided by governmental agencies in the same manner as automobiles. The manual would detail any safety-related design features or procedures.
Braking System:
Dual front disc brakes, single rear disc brake. ABS was an optional feature on some models or in certain markets, detailed in the manual.
Lighting:
Halogen headlight, LED taillight, turn signals, and other standard motorcycle safety lighting.
Frame Construction:
Steel semi-double cradle frame designed for stability and handling.
Ergonomics:
Low seat height and relaxed riding position contribute to rider control and comfort.
Display Features:
Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, indicator lights (ABS, engine, oil, neutral, high beam, turn signals).
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature for some model years and markets. The manual will detail its operation and maintenance if equipped.
Connectivity Features:
No advanced connectivity features such as Bluetooth or smartphone integration are typically found on this model. Focus is on mechanical and electrical systems.
Engine Oil And Filter Change:
Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for precise intervals).
Air Filter Inspection And Cleaning/Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed. Cleaning procedures would be detailed in the manual.
Spark Plug Replacement:
Typically around 12,000 km (7,500 miles) or as indicated by wear (refer to manual).
Coolant Replacement:
Refer to manual for specific interval and type. Typically every two years.
Brake Fluid Replacement:
Typically every two years (refer to manual).
Belt Drive Inspection And Tensioning:
Regular inspection and tensioning at intervals specified in the manual (e.g., every 6,000 km or 3,700 miles).
Engine Oil:
SAE 10W-40 API SG or SH motorcycle oil (specific Kawasaki recommendations likely in manual).
Coolant:
Ethylene glycol-based coolant with demineralized water (50/50 mix). Specific type and color recommended by Kawasaki in manual.
Brake Fluid:
DOT 4 or DOT 5.1 recommended (refer to manual for exact specification).
Common Wear Items:
Tires, brake pads, clutch plates, drive belt, spark plugs are typical wear items that may require replacement during the life of the motorcycle.
Potential Minor Issues:
Some owners report occasional issues with the fuel level sensor or specific electrical connectors. The manual would provide diagnostic procedures for these and other potential minor concerns.
Kawasaki Legacy:
Kawasaki Heavy Industries Motorcycle & Engine Company has a long-standing reputation for producing high-performance and reliable motorcycles across various categories.
Vn Series Evolution:
The VN series represents Kawasaki's cruiser line, known for its V-twin engines and classic styling. The VN900 Custom is a modern interpretation of the cruiser aesthetic with custom-inspired elements.
Production Period:
2007-2015 (as specified for this manual).
Manufacturing Location:
Primarily manufactured in Japan.
Industry Awards:
Specific awards are not listed in the product description. However, the VN900 Custom is generally well-regarded in the cruiser segment for its styling and value.
Owner Satisfaction:
Owner reviews generally indicate high satisfaction with the motorcycle's aesthetics, comfortable ride, and reliable V-twin engine.
Manual Certification:
Official Factory Service Manual - indicating it is produced by or sanctioned by the manufacturer.
