Target Audience:
DIY enthusiasts, independent repair shops, Ford dealership technicians.
Advantage:
Provides factory-level detail and accuracy, superior to generic aftermarket guides. Offers a comprehensive, all-in-one solution.
Content Source:
Exact same manual used by dealership technicians.
Ease Of Use:
Digital format allows for easy navigation, printing of specific pages, and digital manipulation of images.
Completeness:
Covers all models and all repairs A-Z, providing everything needed for maintenance and repair.
Primary Coverage:
Maintenance, Diagnostics, Repair, Troubleshooting
Specific Systems:
Engine, Transmission (Automatic), Brakes, Suspension, Steering, Electrical Systems, HVAC, Bodywork, Restraint Systems, Emission Control
Estimated Page Count:
Over 2000 (typical for full factory service manuals)
Type:
Factory Service Manual (FSM)
Engine Management:
Complete coverage of engine control module (ECM), sensors, actuators, fuel delivery, ignition system, and emissions control systems.
Powertrain:
Detailed sections on the Duratec 3.0L V6 engine, including internal components, lubrication, cooling, and exhaust systems. Comprehensive coverage of the 6F50 6-speed automatic transmission.
Chassis Systems:
In-depth coverage of front and rear suspension, steering components (including power steering), braking systems (ABS, EBD), and wheel/tire assemblies.
Electrical And Electronics:
Extensive wiring schematics, diagnostic procedures for electrical faults, multiplex communication systems (CAN bus), and coverage of modules like the instrument cluster, audio system, lighting, and power accessories.
Body And Interior:
Procedures for body panel removal/installation, door mechanisms, interior trim, seats, airbags (Supplemental Restraint System - SRS), and HVAC system components.
Maintenance And Tune Up:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement.
Diagnosis And Troubleshooting:
Systematic diagnostic flowcharts, common fault finding, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation and resolution.
Component Repair And Replacement:
Detailed step-by-step instructions for disassembling, repairing, and reassembling all major vehicle components.
Recalibration And Programming:
Procedures for resetting adaptive learning parameters, key programming, and other module calibrations (may require specialized diagnostic tools).
Body And Frame:
Structural repair guidelines, alignment procedures, body panel replacement, and glass replacement.
Suspension And Steering Alignment:
Detailed specifications and procedures for front and rear wheel alignment, steering system diagnosis and repair.
Brake System Overhaul:
Brake pad and rotor replacement, caliper overhaul, ABS component testing and replacement, parking brake adjustment.
Diagnostic Tools:
References to Ford-specific diagnostic tools (e.g., WDS/IDS) and general OBD-II diagnostic procedures.
Electrical Diagrams:
Comprehensive, high-resolution wiring schematics for all electrical systems, color-coded for clarity.
Specifications And Tolerances:
Precise torque specifications for fasteners, engine clearances, fluid capacities, pressures, and other critical technical data.
Illustrations And Diagrams:
Thousands of detailed diagrams, illustrations, and exploded views to visually guide repair procedures.
NHTSA Frontal Impact Driver:
5 Stars
NHTSA Frontal Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Moderate Overlap Frontal Offset:
Good
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Standard
Electronic Stability Control:
Standard (AdvanceTrac)
Airbags:
Front airbags, front side-impact airbags, full-length side curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for all seating positions.
Audio System:
Available premium audio systems, including Shaker 500/1000. SiriusXM Satellite Radio availability.
Navigation:
Optional factory navigation system.
Cruise Control:
Standard cruise control system.
Bluetooth:
Ford's SYNC system became available later in the 2007 model year, offering Bluetooth connectivity and voice commands.
Multiplex Communication:
Utilizes a multiplexed communication network (CAN bus) for various modules, requiring specialized diagnostic tools for troubleshooting.
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, or 7,500 miles (12,000 km) if using synthetic oil and driving under favorable conditions. Refer to manual for specific details.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Typically at 100,000 miles (160,000 km) for original iridium-tipped spark plugs.
Transmission Fluid Change:
Consult manual for specific interval, typically around 60,000 - 100,000 miles (96,000 - 160,000 km) or based on driving conditions and fluid condition.
Power Steering Fluid:
Ford Motor Company Specifications; consult manual for specific fluid type (likely MERCON V or similar).
Coolant:
Ford Premium Engine Coolant (Orange) or equivalent (50/50 mix with distilled water).
Transmission Issues:
Some early models experienced torque converter shudder or delayed engagement. Proper fluid maintenance is critical.
Cabin Air Filter Clogging:
Cabin air filter can become easily clogged, affecting HVAC performance and air quality. Regular replacement recommended.
Powertrain Control Module Updates:
PCM software updates were issued to address engine and transmission drivability concerns.
Ford Legacy:
Ford Motor Company, a long-standing American automotive manufacturer with a history of innovation and market leadership.
Five Hundred Lineage:
The Five Hundred was Ford's flagship sedan for the 2005-2007 model years, intended to replace the slower-selling Crown Victoria. It utilized the Mazda-derived CD3 platform.
Predecessor:
Ford Crown Victoria (though positioned differently in the market).
Successor:
Ford Taurus (starting with the 2008 model year, following a facelift and rebranding of the Five Hundred).
Assembly Location:
Oakville Assembly Plant, Ontario, Canada.