Target Audience:
Harley-Davidson Dyna owners seeking to perform their own maintenance and repairs, independent motorcycle shops, and enthusiasts.
Value Proposition:
Provides factory-level diagnostic and repair information that can save significant costs associated with dealership service. Crucial for diagnosing and resolving complex issues.
Distinctive Features:
Detailed exploded diagrams, step-by-step repair instructions, extensive troubleshooting guides, and all necessary specifications.
Engine:
Twin Cam 96 V-Twin, Fuel Injection (EFI), Ignition, Lubrication, Cooling (Air), Exhaust
Transmission:
6-Speed Cruise Drive Transmission, Clutch, Primary Drive, Final Drive Belt
Chassis:
Frame, Swingarm, Suspension (Front & Rear), Wheels, Tires, Brakes (Front & Rear Disc), Steering Head
Electrical:
Battery, Charging System (Alternator/Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Ignition System, Lighting (Headlight, Taillight, Turn Signals), Instruments, Wiring Diagrams, ECM/ECU Functions, Sensors
Bodywork And Fittings:
Fuel Tank, Fenders, Seats, Handlebars, Foot Controls, Mirrors, Body Panels, Emblems
Routine Maintenance:
Oil Changes, Filter Replacement, Spark Plug Replacement, Air Filter Servicing, Brake Pad Inspection/Replacement, Belt Tension Adjustment, Chain Adjustment (if applicable to specific models/years), Tire Pressure Checks
Troubleshooting:
Diagnostic Codes (DTCs), Symptom-Based Troubleshooting for Engine, Electrical, and Mechanical Issues
Major Repairs:
Engine Disassembly/Reassembly, Transmission Overhaul, Clutch Replacement, Fork Seal Replacement, Brake Caliper Rebuild, Starter Motor Replacement, Stator/Regulator Replacement
Specifications And Data:
Torque Specifications for all fasteners, Valve Clearances, Fluid Capacities, Electrical Specifications, Piston Ring Gap, Cylinder Bore Specifications
Engine Tuning And Diagnostics:
Detailed procedures for tuning the EFI system, checking sensor data, and diagnosing engine performance issues.
Wheel And Tire Service:
Information on tire replacement, balancing, and wheel bearing maintenance.
Suspension Adjustment And Rebuild:
Guidance on fork servicing (oil change, seal replacement) and rear shock absorber adjustment or replacement.
Electrical Component Testing:
Methods for testing stator output, regulator/rectifier function, starter solenoids, and other electrical components using multimeters.
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and component-level repair.
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Torque Rating:
Approx. 92 ft-lbs @ 3000 RPM (varies slightly by model)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher)
Oil Type:
Harley-Davidson 20W50 SYN3 or equivalent V-Twin motorcycle oil
Oil Capacity W Filter:
3.5 US quarts (3.3 Liters)
Audio System:
Optional on some models, typically a basic AM/FM/CD or speaker system. FXDSE may have enhanced audio options.
Display:
Analog speedometer with integrated LCD for odometer, trip meter, and gear indicator.
ABS:
Available as an option on most Dyna models, standard on FXDSE for enhanced braking control.
Smart Device Integration:
N/A (Limited to aftermarket solutions)
First Service:
1,000 miles (1,600 km)
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Belt Tension Check:
Every 5,000 miles (8,000 km)
Brake Fluid Change:
Every 2 years or as needed based on condition.
Engine Oil:
Harley-Davidson 20W50 SYN3 or equivalent V-Twin motorcycle oil
Primary Chain Case Oil:
Harley-Davidson Formula + Transmission Lubricant (or equivalent)
Transmission Oil:
Harley-Davidson Formula + Transmission Lubricant (or equivalent)
Common Wear Items:
Clutch plates, brake pads, drive belt, fork seals, wheel bearings.
Electrical Gremlins:
Can include issues with charging systems (stator/regulator), ignition modules, and wiring harness integrity due to vibration and heat. The manual provides diagnostic paths for these.
Engine Performance Tuning:
While not a 'fault', the Twin Cam 96 is often customized. The manual details stock tuning, crucial for understanding modifications.
Brand Focus:
Harley-Davidson is renowned for its cruiser and touring motorcycles, embodying American motorcycle culture.
Dyna Lineage:
The Dyna line, introduced in 1991, was positioned as a more performance-oriented and customizable platform than the Softail, featuring a rubber-mounted engine for reduced vibration.
Fxdse Specialty:
The FXDSE Screamin' Eagle model represents a factory-custom, performance-oriented variant, often featuring upgraded engine components, suspension, and aesthetics.
Production Era:
2007 was part of the era where the Twin Cam 96 became the standard engine for the Dyna platform, evolving from the Twin Cam 88.