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2007 Harley-Davidson FLSTN Softail Deluxe Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTN Softail Deluxe Year: 2007 👋 Introduction Market Position Market Position: Premium cruiser motorcycle, known for its classic styling and comfortable ride. Competitive...
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Type: Motorcycle
Vendor:
Sku: 460676
2007 Harley-Davidson FLSTN Softail Deluxe Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTN Softail Deluxe
Year:
2007
👋 Introduction
Market Position
Market Position:
Premium cruiser motorcycle, known for its classic styling and comfortable ride.
Competitive Analysis
Competitive Analysis:
Competes with other V-twin cruiser motorcycles from manufacturers like Indian, Victory (now defunct), and other custom-oriented brands.
Key Features
Key Features:
Retro styling with modern V-twin engine, comfortable seating, ample chrome accents, custom-inspired details, known for its smooth ride and iconic Harley-Davidson feel.
Target Audience
Target Audience:
Professional Harley-Davidson technicians, independent repair shops, and experienced do-it-yourself motorcycle enthusiasts.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete factory service and repair for 2007 Harley-Davidson FLSTN Softail Deluxe
Page Count
Page Count:
Hundreds of pages (exact count not specified, implies comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, transmission, drivetrain, chassis, suspension, brakes, electrical system, fuel system, exhaust system, bodywork, controls, instrumentation, cooling system, lubrication system
Ignition System:
Detailed coverage of the ignition system, including spark timing, coil testing, ignition module diagnostics, and related wiring diagrams.
Charging System:
Includes procedures for testing and servicing the stator, regulator/rectifier, and battery to ensure proper charging.
Lighting System:
Comprehensive troubleshooting and repair for headlights, taillights, brake lights, and turn signals.
Fuel Delivery System:
Detailed coverage of the fuel pump, fuel injectors, fuel pressure regulator, and associated lines and sensors.
Procedures Included
Procedures Included:
Step-by-step repair procedures, maintenance, troubleshooting, disassembly, assembly, cleaning, reinstallation, diagnostics, adjustments, inspections, specifications
Engine Overhaul:
Complete procedures for engine disassembly, inspection of internal components (pistons, cylinders, crankshaft, connecting rods), reassembly, and critical torque specifications.
Transmission Repair:
Detailed instructions for transmission disassembly, inspection of gears, bearings, and shift mechanisms, plus reassembly and adjustment procedures.
Suspension Service:
Guidelines for front fork maintenance (oil changes, seal replacement) and rear shock absorber inspection and replacement.
Brake System Maintenance:
Includes bleeding procedures, caliper servicing, master cylinder inspection, and pad replacement instructions.
Wheel And Tire Service:
Includes procedures for wheel bearing inspection and replacement, tire mounting and balancing, and spoke tensioning (if applicable).
Technical Depth
Technical Depth:
Comprehensive (covers fundamentals to advanced rebuilds, designed for professional technicians and experienced DIY mechanics)
Diagnostic Charts:
Includes extensive diagnostic charts and flowcharts to help identify and resolve specific problems based on symptoms.
Wiring Diagrams:
Provides detailed, factory-quality electrical wiring diagrams for all systems, essential for electrical troubleshooting.
Specifications Tables:
Comprehensive tables of all critical specifications, including engine clearances, torque values, fluid capacities, and electrical tolerances.
Troubleshooting Tree:
Includes structured troubleshooting trees for common issues, guiding the technician through logical diagnostic steps.
📊 Manual Specifications
File Format
File Format:
PDF
Zoom Functionality:
YES (Allows zooming in and out of pages and diagrams)
Print Quality
Print Quality:
High quality diagrams and easy to read text sections, full printable
Diagram Quality:
Top quality diagrams
Binding Type
Binding Type:
Digital Download (Printable PDF)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery:
Instant Download
Requirements
Requirements:
Adobe PDF Reader & WinZip
Compatibility
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Primary Engine:
96 Cubic Inch (1584cc) V-Twin, Air-Cooled, Pushrod Actuated Valves
Performance
Performance:
Torque figures typically around 92.6 ft-lbs @ 3000 RPM (specific for 2007 model not explicitly detailed, but representative of the engine).
Fuel System
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Cooling System
Cooling System:
Air-cooled
Lubrication System
Lubrication System:
Dry-sump lubrication with oil tank integrated into the frame.
🔧 Transmission
Standard
Standard:
6-speed Cruise Drive Manual Transmission
Optional
Optional:
N/A (Standard for this model)
Features
Features:
Wide gear ratios for relaxed highway cruising, smooth shifting.
Clutch Type
Clutch Type:
Hydraulic, multi-plate, wet clutch
📐 Dimensions
Exterior
Exterior:
Wheelbase: 64.2 inches (1630.7 mm); Seat Height: 26.0 inches (660.4 mm); Ground Clearance: 4.7 inches (119.4 mm); Length: 92.7 inches (2354.6 mm)
Fuel Capacity:
5.0 gallons (18.9 L)
Weights
Weights:
Dry Weight: 677 lbs (307 kg); Curb Weight: Not specified, but significantly higher than dry weight.
Gross Vehicle Weight Rating:
Not explicitly specified, but typically around 900-1000 lbs for this class of motorcycle.
🛡️ Safety Features
Ratings
Ratings:
Motorcycles generally do not receive traditional safety ratings like cars. Focus is on rider safety through design and component integrity.
Active Features
Active Features:
Disc brakes front and rear (dual piston front caliper, single piston rear caliper), hydraulic clutch, stable chassis design.
Passive Features
Passive Features:
Robust frame construction, standard lighting (headlamp, taillight, turn signals), mirrors.
💡 Technology Features
Infotainment
Infotainment:
Limited to analog instrumentation: speedometer, tachometer, fuel gauge, oil pressure light, engine diagnostics indicator, and clock. No integrated audio or navigation systems.
Driver Assistance
Driver Assistance:
N/A (Motorcycles of this era do not feature driver assistance systems).
Connectivity
Connectivity:
N/A (No electronic connectivity features).
Instrumentation
Instrumentation:
Analog speedometer, tachometer, fuel gauge, oil pressure indicator, engine diagnostics indicator, odometer, trip meter, clock.
🔧 Maintenance
Service Intervals
Service Intervals:
Engine oil and filter: every 5,000 miles or 12 months; Primary chaincase oil: every 10,000 miles or 24 months; Transmission and final drive fluid: every 10,000 miles or 24 months; Spark plugs: at 15,000 mile intervals; Brake fluid flush: every 2 years.
Clutch Adjustment:
Check and adjust free play as needed, typically every 10,000 miles.
Fluid Specifications
Fluid Specifications:
Engine Oil: Harley-Davidson Genuine V-Twin Oil 20W-50 or equivalent; Primary Chaincase Lubricant: Harley-Davidson Genuine Primary Chain Lubricant or SYN3; Transmission and Drive Fluid: Harley-Davidson Genuine Syn-3 or SAE 75W-90 Hypoid Gear Oil; Brake Fluid: DOT 4; Fork Oil: SAE 15W.
Brake Fluid Type:
DOT 4
Known Issues
Known Issues:
Potential for cam chain tensioner wear (especially on earlier models, though addressed in later revisions), exhaust pipe corrosion (chrome finishes), occasional electrical gremlins (typical of complex systems), fuel tank mounting bracket fatigue.
Clutch Slippage:
Can occur with high mileage or aggressive use, often due to worn clutch plates or incorrect adjustment.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and strong rider community.
Model Evolution
Model Evolution:
The Softail platform, introduced in 1984, features a hidden rear suspension system that mimics the look of a rigid hardtail frame. The FLSTN Softail Deluxe variant emphasizes retro styling, often incorporating elements reminiscent of 1940s and 1950s models.
Production
Production:
The FLSTN Softail Deluxe has been a staple in Harley-Davidson's lineup for many years, with the 2007 model representing a specific iteration within the evolution of the Softail platform and its retro styling cues.
Model Designation
Model Designation:
FLSTN: FL = Full Dress Touring frame, S = Springer front end (though this model has traditional front suspension, the 'N' designation refers to the Softail heritage), T = Touring/Dressed, N = Not Applicable for specific trim level. This nomenclature reflects Harley-Davidson's internal coding.
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