Motorcycle Segment:
        
        
            Cruiser motorcycle, known for its custom styling and touring capability.
        
     
    
        
            Target Audience:
        
        
            Harley-Davidson owners seeking to perform their own maintenance, repairs, and customization.
        
     
    
    
        
            Competitors 2007:
        
        
            Primarily other Harley-Davidson models, custom choppers, and other American V-twin cruisers from brands like Indian, Victory.
        
     
    
    
        
            Model Features:
        
        
            Softail chassis with hidden rear suspension, Twin Cam 96B engine, custom styling, forward controls, distinctive fuel tank and fender designs.
        
     
    
        
            Manual Value Proposition:
        
        
            Empowers owners with the knowledge to maintain their investment, save on service costs, and perform more advanced tasks.
        
     
 
    
    
    
        
            Engine Mechanical:
        
        
            Engine assembly, disassembly, inspection, repair, and overhaul of Twin Cam 96B engine.
        
     
    
        
            Fuel System:
        
        
            Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, pressure regulator.
        
     
    
        
            Ignition System:
        
        
            Ignition module, coils, spark plugs, wiring, timing.
        
     
    
        
            Transmission:
        
        
            6-speed Cruise Drive transmission service, disassembly, repair, fluid specifications.
        
     
    
        
            Clutch:
        
        
            Clutch assembly, primary drive, clutch plates, hydraulic clutch system.
        
     
    
        
            Drivetrain:
        
        
            Final drive belt, sprockets, bearings, tensioners.
        
     
    
        
            Chassis Suspension:
        
        
            Softail frame, swingarm, front forks (including cartridge service), rear shock absorbers, bushings.
        
     
    
        
            Brakes:
        
        
            Front and rear brake systems, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures.
        
     
    
        
            Electrical System:
        
        
            Battery, charging system (stator, regulator/rectifier), starter, lighting, ignition switch, fuses, relays.
        
     
    
        
            Instrumentation Controls:
        
        
            Speedometer, tachometer, indicator lights, handlebar controls, throttle cables, clutch cable.
        
     
    
        
            Body Frame:
        
        
            Fuel tank, fenders, seat, saddlebags, fairings, frame components, mounting hardware.
        
     
    
        
            Wheels Tires:
        
        
            Wheel bearings, tire mounting, balancing, wheel alignment.
        
     
    
        
            Diagnostics:
        
        
            Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, diagnostic tool usage (e.g., Harley-Davidson Digital Technician).
        
     
    
    
        
            Preventative Maintenance:
        
        
            Oil changes, filter replacements, lubrication, chain/belt adjustment, brake inspection, fluid checks.
        
     
    
        
            Troubleshooting Guides:
        
        
            Step-by-step diagnostic procedures for common and uncommon faults.
        
     
    
        
            Repair Procedures:
        
        
            Detailed, illustrated instructions for component removal, installation, and repair.
        
     
    
        
            Overhaul Procedures:
        
        
            Complete engine and transmission rebuild instructions with specifications.
        
     
    
        
            Wiring Diagrams:
        
        
            Full electrical system wiring schematics for all circuits.
        
     
    
        
            Tightening Torques:
        
        
            Precise torque specifications for all critical fasteners.
        
     
    
        
            Special Tools:
        
        
            Identification and usage of specialized Harley-Davidson tools required for specific procedures.
        
     
    
    
        
            Depth Level:
        
        
            Comprehensive, covering basic maintenance to complete engine and transmission rebuilds and advanced diagnostics.
        
     
    
        
            Diagnostic Capability:
        
        
            Detailed diagnostics for EFI system, CAN bus communication, and sensor readings.
        
     
 
    
    
    
        
            Engine Family:
        
        
            Harley-Davidson Twin Cam 96B
        
     
    
        
            Engine Type:
        
        
            Air-cooled, 45-degree V-twin
        
     
    
        
            Displacement:
        
        
            96 cubic inches (1584 cc)
        
     
    
        
            Bore X Stroke:
        
        
            3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
        
     
    
        
            Compression Ratio:
        
        
            8.9:1 (typical)
        
     
    
        
            Valve Train:
        
        
            Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
        
     
    
    
        
            Horsepower:
        
        
            Approximately 70-75 HP (estimated, unconfirmed by specific model rating)
        
     
    
        
            Torque:
        
        
            Approximately 80-85 ft-lbs @ 3000 RPM (estimated, unconfirmed by specific model rating)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Sequential Port Fuel Injection (ESPFI)
        
     
    
        
            Fuel Type:
        
        
            91 octane or higher unleaded gasoline
        
     
    
    
        
            Oil Type Engine:
        
        
            Harley-Davidson SAE 20W50 Genuine Motor Oil or equivalent motorcycle-specific oil
        
     
    
        
            Oil Capacity Engine:
        
        
            3.9 US qt (3.7 L) with filter change
        
     
 
    
    
    
        
            First Service:
        
        
            1000 miles (1600 km) or 6 months (whichever comes first)
        
     
    
        
            Subsequent Service:
        
        
            Every 5000 miles (8000 km) or 12 months
        
     
    
        
            Belt Tension Check:
        
        
            Check at every service interval, adjust as needed.
        
     
    
        
            Spark Plug Replacement:
        
        
            Typically every 10,000-20,000 miles, refer to manual for exact spec.
        
     
    
    
        
            Brake Fluid Type:
        
        
            DOT 4 (as specified by Harley-Davidson)
        
     
    
        
            Primary Chaincase Fluid:
        
        
            Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, brake pads, wheel bearings, drive belt, fork seals.
        
     
    
        
            Efi System:
        
        
            Occasional issues with throttle position sensors, idle air control (IAC) if equipped, or fuel injectors. Manual provides diagnostic steps.
        
     
    
        
            Softail Suspension:
        
        
            Rear shock absorber performance can degrade over time; front fork seals can leak. Manual covers servicing.