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Harley Davidson Touring 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2007 👋 Introduction Market Position Segment: Large-displacement, premium touring motorcycles Competitive Analysis Competitors 2007: Honda Gold Wing, Kawasaki Vulcan Voyager, Yamaha...
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Type: Motorcycle
Vendor:
Sku: 390093
Harley Davidson Touring 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring
Year:
2007
👋 Introduction
Market Position
Segment:
Large-displacement, premium touring motorcycles
Competitive Analysis
Competitors 2007:
Honda Gold Wing, Kawasaki Vulcan Voyager, Yamaha Royal Star Venture
Key Features
Touring Features:
Comfortable ergonomics, large fairings and windshield, ample luggage capacity (saddlebags, tour-pak), integrated audio systems.
Manual Purpose
Purpose:
To provide Harley-Davidson owners and technicians with detailed instructions for the maintenance and repair of 2007 Harley-Davidson Touring motorcycles.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson Touring motorcycles
Page Count
Total Pages:
92
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
1450cc (88ci) Twin Cam 88; 1584cc (96ci) Twin Cam 96 (V-Twin, Air-Cooled)
Fuel System:
Fuel Injection (EFI)
Ignition System:
Electronic Ignition
Transmission:
5-speed Cruise Drive Manual Transmission
Clutch:
Hydraulic Clutch Actuation
Brakes:
Front and Rear Disc Brakes, ABS (if equipped)
Suspension:
Front Telescopic Forks, Rear Air-Adjustable Shock Absorbers
Electrical System:
12V Electrical System, Battery, Charging System, Lighting, Instrumentation, Security System
Chassis And Frame:
Steel Tube Frame, Swingarm
Wheels And Tires:
Spoke and Cast Wheels, Tire Specifications
Bodywork:
Fairings, Saddlebags, Fenders, Fuel Tank
Exhaust System:
Exhaust Pipes, Mufflers
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication
Troubleshooting:
Diagnostic Procedures, Common Faults and Solutions
Repair:
Component Removal and Installation, Overhaul Procedures
Engine Overhaul:
Top End and Bottom End Reassembly
Transmission Repair:
Gearbox Disassembly and Reassembly
Electrical Diagnostics:
Wiring Diagrams, Component Testing
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, searchable text, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam V-Twin
Displacement:
1450cc (88ci) or 1584cc (96ci) depending on specific model variant
Bore X Stroke 88Ci:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Bore X Stroke 96Ci:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio 88Ci:
8.8:1
Compression Ratio 96Ci:
8.9:1
Performance
Horsepower 88Ci Est:
~65-70 HP (est.)
Torque 88Ci Est:
~70-75 lb-ft @ 3200 RPM (est.)
Horsepower 96Ci Est:
~70-75 HP (est.)
Torque 96Ci Est:
~78-85 lb-ft @ 3500 RPM (est.)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Oil System
Oil Type:
Harley-Davidson SYN3 Synthetic or equivalent SAE 20W50 Motorcycle Oil
Oil Capacity W Filter 88Ci:
3.5 US quarts (3.3 Liters)
Oil Capacity W Filter 96Ci:
4.0 US quarts (3.8 Liters)
Cooling System
Cooling Method:
Air Cooling
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gears
Clutch Type:
Multi-plate, wet, hydraulic actuation
Features
Gear Ratios:
Specific ratios for 1st through 5th gears are detailed within the manual.
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula + or equivalent SAE 85W140 Hypoid Gear Oil
Fluid Capacity
Transmission Oil Capacity:
Approx. 20-24 fl oz (0.6-0.7 L)
📐 Dimensions
Exterior
Wheelbase Est:
~63.5 - 64.5 inches (1613 - 1638 mm)
Seat Height Est:
~29.5 - 30.5 inches (750 - 775 mm), laden
Weights
Dry Weight Est:
~750 - 800 lbs (340 - 363 kg), depending on model
Gross Vehicle Weight Rating Est:
~1200 - 1300 lbs (544 - 590 kg)
🛡️ Safety Features
Ratings
Safety Features:
Optional Anti-lock Braking System (ABS) available on some models.
Active Features
Braking System:
Dual disc front brake, single disc rear brake. Self-adjusting calipers.
Passive Features
Lighting:
Halogen Headlight, Integrated Turn Signals, Tail/Brake Light
Security:
Factory-installed Security System with Fob (if equipped).
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/CB/Weather Band radio with cassette or CD player (depending on sub-model and options). Handlebar-mounted controls.
Driver Assistance
Cruise Control:
Electronic Cruise Control available on most Touring models.
Connectivity
Diagnostic Ports:
Diagnostic connector for reading fault codes and accessing engine data (detailed in manual).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) or 12 months.
Routine Maintenance:
Scheduled maintenance (oil changes, lubrication, inspections) every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Fluid Specifications
Primary Chain Case Oil:
Harley-Davidson Formula + or equivalent SAE 85W140 Hypoid Gear Oil
Brake Fluid:
DOT 4 brake fluid (refer to manual for specific requirements for ABS systems).
Coolant:
N/A (Air-Cooled Engine)
Known Issues
Common Issues 2007:
Potential for compensator sprocket wear, exhaust header pipe leaks, rear brake caliper piston seizing. Specific troubleshooting and repair guidance for these are expected in the manual.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson boasts over a century of motorcycle manufacturing, renowned for its V-twin engines, distinctive styling, and rider community.
Model Evolution
Touring Lineage:
The Touring line evolved from earlier models like the Electra Glide, emphasizing comfort and long-distance riding capabilities. The Twin Cam engine platform was a significant update in the late 1990s.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Harley-Davidson Touring models are consistently recognized for their comfort, style, and long-distance touring capabilities within the motorcycle industry.
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